PACK EXPO Las Vegas Provides Industry Market Solutions
PACK EXPO Las Vegas 2013, Sept. 23-25 in Las Vegas Convention Center, was this year’s most comprehensive processing and packaging event in North America, with more than 1,750 exhibitors and over 27,500 attendees, making it the largest PACK EXPO show since the event first opened in 1995.
The show, which is produced by PMMI, the Reston, Va.-based association for packaging and processing technologies, featured 700,000 net square feet of solutions—equipment, materials, components and services—to advance your business and innovate across the line.
Here’s a rundown of what new equipment, systems and solutions made their debut at this year’s PACK EXPO.
Sanitary Washdown Auger Filler
Spee-Dee Packaging Machinery, Sturtevant, Wis., debuted its new Sanitary Washdown Auger Filler, which can be washed down with FDA-approved cleaning agents at a water temperature of 160°F and water pressure of up to 250 PSI. This Sanitary Washdown Auger Filler prevents product corruption from outside sources, as all mechanical connections and potential catch points are located outside the product contact area. Additionally, the fillers have angled surfaces, a sloping shroud and a dome-shaped hopper cover to allow any fluids to drain away from the machine.
Spee-Dee also displayed its Servo Drive Volumetic Cup Fillers. With four 6-inch diameter x 10-foot tall cups, Volumetic Cup Fillers are ideal for dispensing free-flowing dry products such as beans, rice and cereal. Spee-Dee’s cup fillers come with the ability to quickly change different cup sizes to accommodate the density and weight standards of multiple products, so customers can keep their lines operational and filling longer.
Spee-Dee Packaging Machinery, Inc.
877-375-2121
www.spee-dee.com
Iso-Flo Vibratory Conveyor
Key Technology, Walla Walla, Wash., introduced a new standard Iso-Flo conveyor and hygienic options for all other Iso-Flo vibratory conveyors.
New hygienic features that enhance the Iso-Flo conveyor’s sanitary design include oil-free electric vibrating motors, an innovative patent-pending vector lock screen clamp, elastomer isolators, scalloped flat bars, plate frame design and a unique internal ground arm. Iso-Flo conveyors also include a choice of stainless-steel bed finishes that resist bacteria growth and are easy to clean, as well as long-lasting StrongArm spring arms that minimize maintenance.
These Standard Utility Shakers are ideal conveying, grading, product distribution on processing and packaging lines, product alignment, fines removal, scalping, inspection and more in plants producing meat, poultry, seafood, dairy and bakery products as well as fruits, vegetables and potato strips.
Iso-Flo’s new energy unit is an oil-free electric vibrating motor that, compared to traditional mechanical drives, eliminates the gear box, drive belts and motor oil from the process. This new out-of-balance motor inherently improves equipment hygiene by eliminating the oil that can inadvertently contaminate product, especially when the equipment is mounted over other equipment.
The new vector lock screen clamp features a unique hybrid design that enables it to perform multiple functions simultaneously. This patent-pending mechanism, used to secure an Iso-Flo conveyor’s screen in place, is easier to open and close. It allows an operator to lock and unlock a screen with one hand and requires no tools to swap out screens. Compared to traditional locks, this hybrid does not lose pressure over time— it won’t rattle, even when in the open position, or leak. It helps keep floors dry to improve worker safety and enhance sanitation.
Other new Iso-Flo features eliminate laminations and enclosed hollow bodies that can harbor bacteria. Scalloped flat bars are continuously welded, replacing skip welding. The new plate frame replaces traditional tube frames and elastomer isolators replace coil spring isolators that can trap product and rust. The new isolator brackets feature an “easy slide out” capability that enables the processor to remove isolators during maintenance without a forklift. The new internal ground arm replaces a traditional ground strap that is prone to breakage and can cause product to hang up. Equipment stickers, which can flake and fall into product zones, are eliminated.
Key Technology also introduced Taurys, the next generation of digital laser sorters.
The new sort engine enables the fusion of multiple sensor characteristics into a single sort decision. This “fusion sorting” capability differs from traditional food sorting that makes sort decisions based on the product attributes collected by each sensor separately. The fusion of data creates a higher contrast for more accurate differentiation of good products from defects and foreign material.
Faster data processing allowed the patented Chycane infeed chute to be reengineered to maximize control of the product. Compared to traditional waterfall sorters, the Chycane chute enhances product stability to produce a more consistent trajectory through the inspection and ejection zones. This increases removal of defects and foreign material and reduces false rejects resulting in improved product quality.
Taurys eliminates the transmission of analog laser signals, which are prone to signal degradation and data loss. Taurys is not affected by noise or interference, which enables this sorter to identify finer details and remove smaller defects and foreign material. Additionally, the sorter’s laser scanner, which typically operates at 12,000 rpm (revolutions per minute), is now able to operate up to 24,000 rpm to increase inspection resolution and identify even smaller defects and foreign material. This high-performance chute-fed sorter is ideal for nuts, dried fruit, frozen fruits and vegetables and other products such as fresh-cut produce and more.
Key Technology, Inc.
509-529-2161
www.key.net
Horizontal Flow Wrapper, VFFS, Vertical Bagger
Bosch Packaging Technology, Raleigh, N.C., presented several new technologies designed for easy integration with existing Bosch technology.
For starters, Bosch showcased two new entry-level solutions for small- to mid-sized businesses looking to automate their packaging. The new Pack 101 horizontal flow wrapper offers what is said to be the widest product size range currently available on wrappers of comparable price points. The machine features a low-maintenance, all-servo-motor design that has the flexibility to facilitate quick and easy setup and changeovers, while reducing product and film waste during operation.
The second new entry-level solution is the SVI 2600, a vertical form-fill-seal (VFFS) machine, which features servo-driven cross-sealing units, vacuum-film belts and Beckhoff/Rexroth controls. The intermittent motion bagger can produce pillow, gusseted and block bottom bags at rates of up to 120 bags per minute and is available with options such as hole punch and gas flushing.
In addition, Bosch displayed the SVE 2520, a continuous-motion vertical bagger upgraded with new Allen-Bradley controls. These enhancements facilitate a more straightforward software design for easy troubleshooting and optimized motion profiles for smoother machine running and enhanced overall equipment effectiveness (OEE). The SVE 2520 follows the standard industry programming structure—OMAC PackML. The machine also features Bosch’s standard human machine interface (HMI) layout with intuitive icon-based navigation for easy operation and short training time.
The new case packer—the CCM 3100—features a highly flexible design capable of three-dimensional changeovers between both horizontal (lay flat) and vertical (stand-up) bag presentations in less than 20 minutes. The CCM can handle a large range of bag and case sizes to ensure that manufacturers will be able to meet current and future needs with minimal additional investment.
Bosch, in cooperation with its partner Rotzinger AG, Germany, introduced a new product distribution system—the Transver SDP. Ideal for companies seeking to automate their packaging lines, the Transver SDP features a modular depositing pull-nose station designed for fully automated format changeovers and simple adjustment to product-specific characteristics. In addition, the modular design of the station supports easy maintenance and cleaning. The non-contact belt system operates without side guides, ensuring high product quality, even for sticky and fragile food products, such as muffins, soft biscuits and irregularly-shaped baked goods. The Transver SDP can be easily integrated upstream into existing packaging lines, giving manufacturers the benefit of a single-source solution supplier. An easy-to-clean stainless-steel frame withstands cleaning solvents and processes. In addition, double wing doors allow full access. Other hygienic elements include the hybrid signal and power cables to minimize wiring and speed up equipment installation. The Transver SDP also features a fast automatic changeover in less than five seconds by simply switching the software recipes. This ensures repeatability, minimal downtime and maximum product flexibility. The new design also supports easy maintenance, enabling belt changes in as little as 10 minutes.
The Pack 101 horizontal flow wrapper is an entry-level solution that is said to offer the widest size range available for a flow wrapper of its class. The Pack 101 comes with an all-servo motor design that enables quick and easy setup and changeovers. It also maximizes product and film usage during production, while offering low maintenance costs. The Pack 101’s fully adjustable former and multiple cutting head sizes permit a wide range of products to be packaged on a single machine, reducing the need for future investment and giving manufacturers the ability to quickly adapt to changing market demands. Designed for the packaging of bakery and prepared foods, among other applications, this machine is ideal for businesses needing a flexible solution that accommodates multiple products.
The SVC 4020 is said to be the first machine in a hygienic and flexible vertical packaging machine platform. Ideal for fresh and frozen food packaged in pillow bags, as well as mixed salads, cheese and protein, it is designed with simplicity, versatility and cleanability, focusing on hygienic design to help manufacturers meet diverse food handling regulations. Composed of a stainless-steel frame, an electric cabinet incorporated within the machine frame reduces the number and length of cords and cables. Quick and tool-less format changeovers reduce downtime. The platform technology accommodates multiple bag styles, including pillow, side gusseted, stand-up, corner seal and doy, with various re-close and easy opening features in different sizes up to 400 millimeters.
Bosch Packaging Technology
919-877-0886
www.boschpackaging.com
Pneumatic Device for Air-Driven Vacuum Pumps
Piab, Hingham, Mass., introduced piSAVE optimize, a vacuum-controlled proportional pressure regulator for air-driven pumps and ejectors.
piSAVE optimize senses the vacuum level in the system. The feed pressure of the compressed air to the vacuum pump/ejector is automatically regulated and controlled to maintain the set vacuum level. The vacuum level is kept constant in this manner, and the air/energy usage is kept to a minimum for the application (optimized).
piSAVE optimize provides maximum feed pressure/vacuum flow to the vacuum pump until the vacuum level starts to build up. This means no reduction on the initial amount of flow or pickup speed in handling applications. The unit reacts quickly to changes in compressed air pressure or to changes in the degree of leakage into the vacuum system to maintain the set vacuum level.
Available as a stand-alone unit with a simple connection for any air-driven vacuum pump as well as a click-on version to Piab’s piCLASSIC & Classic lines of vacuum pumps, the desired vacuum level is easily set by an adjustment knob on the unit.
Piab
781-337-7309
www.piab.com
Flexible Cartoner
The OPTIMA CMF cartoner from OPTIMA Machinery Corp., Green Bay, Wis., forms and sets up folding boxes, fills them horizontally or vertically with products and then closes the folding boxes. Products with a complex shape or several components are inserted and transported quickly and securely by the OPTIMA CMF cartoner. This cartoner also processes the folding boxes with angles, and with or without an inner carton.
The CMF cartoner has two pick-and-place systems and numerous servo drives. The maximum output is 200 products per minute. Thanks to servo technology and quick-acting closures, format changes can be carried out within five minutes.
OPTIMA Machinery Corp.
920-339-2222
www.optima-packaging-group.com
Vision Inspection System
METTLER TOLEDO CI-Vision, Aurora, Ill., showcased the new V6300 vision inspection system, which combines thorough product inspection with maximum production throughput and convenient installation. It is extremely flexible, adapting its physical structure, number of cameras and lights to meet the specific needs of each production line it is installed on.
The V6300 provides a machine vision solution that supports up to five cameras and powerful software that can perform multiple inspections of a target package simultaneously—for ID/OD, ovality, gross formation defects, label positioning, label quality, closure application, fill level, 1D and 2D bar codes, graphical presence and quality and the presence and verification of alphanumeric codes.
The V6300 quickly adapts to higher speeds and product changeovers to ensure that 100% of the products leaving a facility have been inspected for defects. The V6300 can be programmed to send automatic shutdown signals to the production line after a set number of consecutive or patterned failures. The V6300 runs on CI-Vision’s CIVCore software, which analyzes high-resolution images at speeds of up to 1,000 parts per minute (ppm). The touch-screen menu enables rapid product changeovers—four touches of the screen accomplish the preprogrammed changes of lights and cameras to inspect new parts. The software’s architecture enables training new parts quickly and adding new inspections without sacrificing production time. The software stores all trained parts for easy retrieval, and stores images of rejected items for later review. A statistics suite allows manufacturers to track failure rates and identify process weaknesses.
The V6300 is available in a kit configuration, including the control terminal, lights, lenses, cameras and product tracking sensor suite, or the V6300 Rapid Fit, which includes the Rapid Fit frame system, allowing for quick installation around the production line. The Rapid Fit frame bars can be cut to any length and quickly assembled, and adjustable camera mounts simplify adjustment for different package sizes. The around-the-line design means that manufacturers need not reconfigure their existing production line to install the V6300, and the installation process can take as little as an hour. Custom solutions are available for unique line configurations.
METTLER TOLEDO CI-Vision, a subsidiary of Mettler-Toledo Inc.
630-446-7700
www.mt.com/ci-vision
Carton Chiller and Freezer
GEA Refrigeration North America, York, Pa., presented a couple freezing solutions for applications in the food and beverage industry.
The GEA HVF high-velocity freezer (HVF), for example, freezes hamburger patties, crust and other flat products. The high-velocity air nozzles enable quick penetration of the border layers that surround the product, and rapidly reduce the temperature at the outer layer. With its modular design, the GEA HVF freezer reduces the time required for freezing by approximately 10-15%. This means that the food loses less liquid and remains fresh longer. This GEA system also comes with one or two conveyor belts, with two different adjustable speeds.
Meanwhile, the GEA I-VRT tunnel freezer for cartons features variable retention time, and enables the processing of various product sizes and types with different chilling and freezing profiles. Product throughput is variable, from 4,500 to 41,000 kg per hour, and the retention time can be individually adapted to the respective mass of the products. Powerful fans assure the required velocity and distribution of the air flow, as well as for efficient heat transfer. This flexibility assures that the GEA I-VRT can be completely integrated into the production process.
GEA Refrigeration North America
800-888-4337
www.gea.com
Aseptic Filler for Bag-in-Box
Scholle Packaging, Northlake, Ill., introduced their new SureFill aseptic filler for bag-in-box. The Scholle SureFill combines advanced bag-in-box filling technologies for bag size and fitment versatility, superior throughput rates, quick changeovers, longer run periods between cleanup and enhanced product and operator safety.
The Scholle SureFill utilizes peroxide vapor to sterilize the fitment during aseptic processing, providing brand and consumer security from production to consumption.
Scholle Corp.
888-224-6269
www.scholle.com
Belt Drive Actuators
MISUMI USA, Schaumburg, Ill., introduced its new MSA Series Belt Drive Actuators. Designed to optimize performance and reliability, the MSA Series Actuators can be configured to carry loads up to 500 pounds, with travel speeds ranging from 1,200 to 10,000 mm per second, and standard lengths up to 6.25 meters, with custom lengths upon request.
The pulleys feature precision-machined one-piece steel construction, nickel plated for durability and corrosion protection, and an integral shaft for superior strength. The tough timing belts are made of specialty steel cords molded into highly flexible polyurethane material to protect against damage and deformation. All MSA Series Actuator models have been extensively tested over tens of millions of cycles with no failures and all have a repeatability of +/-25 µm or better.
The line includes the following models:
MSA-14S and MSA-14H. Features an extremely versatile cart design built from rugged extruded aluminum framing. Precision track rollers that ride on hard chrome rails provide reliable accuracy and load carrying capacity and can be configured in length for a wide range of industrial machine applications.
MSA-PSC. The plastic glide cart features an injection-molded, glass-reinforced polymer carriage and is designed to work well with light-duty loads.
MSA-135. Has aninternal needle bearing roller carriage with an enclosed drive belt, and is excellent for moving heavy hanging loads.
MSA-628 and MSA-M6S. Features an economical track roller and chrome rail system that handles light to medium loads with superior accuracy and repeatability. The carriage is machined from a solid block of aluminum.
MSA-NBC. Features a roller cart assembly carriage designed with durable plastic tires surrounding needle bearings for smooth operation in medium-duty and accuracy applications.
MSA-R20. Provides profile rail guidance for actuators requiring higher precision accuracy and optimum load carrying capacity. Available in single and dual rail system designs.
MISUMI USA, Inc., a subsidiary of MISUMI Corp.
800-681-7475
www.misumiusa.com
Packaging, Material Handling Products
Liberty Technologies, Vienna, Ohio, introduced four new packaging and material handling products and services.
The new products include:
- Liberty stretch wrappers, designed for general purpose and extra-tough applications.
- Liberty lifter for effective load positioning for assembly, loading or lifting applications. Comes in a wide variety of table-top sizes and attachments.
- Liberty loader, designed for maintaining a comfortable height for manual loading and unloading of pallets. A ring-style turntable is standard to reduce stretching and unnecessary steps.
- Infinity, engineered films consist of an ultra high-performance stretch film for industrial, manufacturing, foodservice and beverage applications.
Liberty Technologies, a Millwood, Inc. company
800-860-4744
www.millwoodinc.com
Pallet Dispenser, Bottle Case Packer, Water-Activated Case Sealer
Schneider Packaging Equipment Co., Inc., Brewerton, N.Y., introduced a bevy of new packaging equipment solutions.
First is its next generation hydraulic-free pallet dispenser/stacker, which replaced its traditional hydraulic drive system with heavy-duty electronically powered mechanical components. In addition to eliminating the potential for oil spills or leaks, the units are energy efficient. These continuous performance automatic pallet dispenser/stackers are built for demanding palletizing environments and store up to 15 wood or plastic pallets (expandable to 20). Also available with drag chain and roller conveyor sections, the system can be configured to the optimal plant layout. Pallets can be transferred from either side or rear of the machine. Pallets can also transfer to either floor or conveyor level. The low-level detection feature automatically alerts when pallets are low. The touch-screen HMI has a multi-lingual option.
Next is the Bottle Packer Row case packer, which is ideal for packing blow molded plastic HDPE, PET, PVC, PP and other bottles into service cartons with or without liner bags. The Robox BPR packs a wide variety of bottles and configurations, packing one row at a time and orienting the bottle necks facing either up, down or alternating necks up or down by row or even every other bottle. The Robox can also pack lay down layers on top of the case to maximize the number of bottles packed. Capable of throughputs of more than 160 bottles per minute, the system is available with a wide range of standard options for tooling, layer pad, bottle inversion and liner bag handling, and comes in a variety of standard floor plans to minimize the footprint.
The ProAdjust is an add-on solution that automatically adjusts the changeover points of most machines, such as fillers, cartoners, stamping presses, laser cutters, mixers, case packers, palletizers and case loaders. ProAdjust is a self-contained system consisting of a controller and integrated PowerPacks that provide the motion. The system is specifically designed to meet the requirements of what an auto-adjust system needs to be while being easy to implement. The system is scalable from one to hundreds of adjustment points. Wiring is plug-and-go, and most importantly, no programming is required. ProAdjust uses a simple point-and-click touch-screen interface for one-time machine setup and features an easy setup for creating and editing “recipes.”
The Robox BPR is said to be the next generation of Bottle Packer Row (PBR) case packers. Ideal for packing blow molded plastic HDPE, PET, PVC, PP and other bottles into service cartons with or without liner bags, this workhorse is now completely modular, allowing for faster deliveries and improved returns. The Robox BPR packs a wide variety of bottles and configurations, packing one row at a time and orienting the bottle necks facing either up, down or alternating necks up or down by row or even every other bottle. The Robox can also pack lay down layers on top of the case to maximize the number of bottles packed. Capable of throughputs of more than 160 bottles per minute, the system is available with a wide range of standard options for tooling, layer pad, bottle inversion and liner bag handling. The system is also available in a variety of standard floor plans to minimize the footprint. The Robox BPR utilizes a FANUC robot for the flexibility to accommodate multiple bottle sizes and pack configurations. Quick change tooling allows for rapid changeovers to maintain high overall equipment effectiveness, even for short production runs. The Rockwell PLC and HMI simplify operation and maintenance. And, the system is completely self-contained and portable, making installation and startup a snap.
Lastly, Schneider’s newest automatic random, water-activated tape case sealer—the SR5000WAT—is equipped with a servo-driven sensing head to measure box heights and dramatically increase case throughput. The SR5000WAT automatically indexes random size cases from a powered infeed conveyor, automatically folds all top flaps and applies recyclable, pilfer-resistant, water-activated tape to the top and bottom of the case. Designed for 24/7 duty, the SR5000WAT seals up to 25 cases per minute with perfect application, adhesion and cut every time, no operator required. Safety features include complete interlocked safety guarding and box jam sensors to protect the sealed product. Built in modular steel construction with heavy duty, corrosion-resistant, aluminum components makes it lightweight and allows for easy component changes.
Schneider Packaging Equipment Co., Inc.
315-676-3035
www.schneiderequip.com
Robotic Automation Solutions
Adept Technology, Inc., Pleasanton, Calif., introduced primary and secondary food packaging robots and peripherals designed specifically to help food processors meet new government safety and sanitation mandates, lower plant operating costs, decrease waste and future-proof packaging lines.
A primary or secondary packaging line that combines Adept’s robotic components, application software and game-changing SoftPIC gripper/grasper technology can yield significant productivity gains while improving safety and sanitary conditions.
For example, the SoftPIC grippers are designed specifically for primary packaging of raw protein and fruits and vegetables.
Adept Technology, Inc.
858-699-3909
www.adept.com
Packaging Line Integration Technology
Pro Mach, Cincinnati, Ohio, demonstrated a new line-integration technology called RAPID Line Integration from Rockwell Automation, Inc., Milwaukee, Wis.
RAPID uses the Packaging Machine Language (PackML) to enable easier linkage between machinery across an entire packaging operation. This allows plant managers to monitor machines in a connected and standardized format, giving them visibility into the throughput of each machine and a centralized view of overall line performance.
RAPID provides a flexible approach to integrating packaging machines and lines by allowing a single location to set up, control and analyze the performance of an entire line. This configurable line-control solution provides instantaneous overall equipment effectiveness (OEE) reports on a packaging line and actionable error reporting, while saving time during installation and startup.
Unlike legacy systems that require operators to stop the line for each changeover, line-integration systems allow operators to make seamless changes, even those that impact the line’s mechanical or electrical makeup, such as changeover to a newly redesigned package.
RAPID also helps lower the total cost of deploying and operating equipment because it uses a platform that easily interfaces with performance-management systems.
Pro Mach, Inc.
866-776-6224
www.promachinc.com
Tube Stock Sealer for Food Bag Makers
Rennco, a Homer, Mich.-based division of Pro Mach, Inc., unveiled its new tube stock sealer for manufacturers and food processing companies.
This new stainless-steel sealer makes empty 3-sided bags from a variety of tube stock material at a lower cost than using pre-made bags. Bag materials include poly, PVC and barrier films. The new sealer comes in two models— a 20-inch version that converts bags 5-18 inches wide and a 32-inch model that converts bags 5-30 inches wide. Both models produce food quality bags up to 48 inches long.
The robust unit is easy to clean and maintain, making it an ideal sealer for any manufacturer or food processor that needs to make cost-effective, ready-to-load bags in a compact footprint.
Rennco
800-409-5225
www.rennco.com
Detection Solution with Distance, Angular Positioning
LeddarTech, Canada, debuted Leddar Sensor, a detection solution that offers both distance and angular positioning while performing a continuous analysis of surroundings.
This sensor boasts a refresh rate up to 200Hz with 16 independent segments. Plus, it’s tailored to meet a variety of applications, including finished products, OEM and more.
LeddarTech Inc.
418-653-9000
www.leddartech.com
Applying NFC to Pouch Packaging
iZipline, LLC, Sarasota, Fla., teamed up with EVRYTHNG, a UK-based software company, to create a patent-pending NFC application for pouch packaging, designed to accelerate the end-to-end capabilities of iZipline’s PackageTagz technology.
PackageTagz is a patent-pending technology for applying Near Field Communications (NFC) to a pouch and other packaging for consumer products. PackageTagz provides instant engagement between brands and the consumer's mobile device for product recall, track and trace, brand protection, mobile marketing and related analytics.
PackageTagz applies NFC as the package is produced. The NFC tag is coded and tethered to iZipline's software platform to deliver data and content when the package is tapped by a consumer's mobile device. This interaction between the tag and a consumer's device is tracked to produce valuable analytics for the brand manager, manufacturer or regulatory agency.
iZipline, LLC
855-494-7869
www.izipline.com
Handheld Printer
EBS Ink-Jet Systems USA, Inc., Libertyville, Ill., exhibited its new line of printers for packaging applications.
The EBS-6500 features a proprietary iModule reservoir that uses quick-release ink and solvent containers that are changed in a matter of mere seconds. Its touch-screen display prints crisp, multilingual alphanumeric text and barcodes for exacting in-line product and package coding.
The EBS-250 HandJet printer is the ultimate lightweight compact hand-held printer. It weighs in at less than two pounds, including its on-board rechargeable battery and ink cartridge.Plus, itprovides fast, clean printing on a variety of corrugated materials such as metal, glass and plastic substrates.
Lastly, the EBS-260 HandJet printer prototype is a revolutionary new printer that features high-quality logo printing and up to four lines of information at one time. Its full-color touch screen displays the message being printed and battery level. It stores up to 1,000 messages, has an ergonomically-friendly handle and can be mounted on a production line.
EBS Ink-Jet Systems USA, Inc.
847-996-0739
www.ebs-inkjet-usa.com
Heat Shrink Gun with Cold-Nozzle Technology
Ripack, Franklin Park, Ill., introduced its new Ripack 3000 heat shrink gun.
With patented cold-nozzle design and 360-degree free rotations, the Ripack 3000 is easy to use, efficient, safe and virtually maintenance-free. It possesses 76kW BTUs of power and a 360-degree nozzle with extension wands to increase reach. Because of its higher heat capability and patented cold-nozzle technology, the Ripack 3000 saves time by 15% without risk of burns.
The trigger incorporates an Allen wrench to unscrew the body, enabling easy maintenance of the gun. The Ripack 3000 igniter can be easily replaced without tools in less than a minute, and the ergonomic bi-material handle makes for a more comfortable, improved grip.
Ripack Inc.
773-267-2526
www.ripack.com
X-Ray Inspection System
Loma’s flagship X⁵ x-ray inspection system incorporates new features, such as ease of cleaning and reduced maintenance, to deliver maximum uptime in round-the-clock manufacturing sites whilst identifying and rejecting the smallest contaminants, such as metals, glass, PVC, bone, rubber, stones and ingredient clumps. Under- and overweight packs can also be eliminated from the packing line, along with irregular and improperly packaged items and packs with incorrect content levels. Inspection data can be automatically monitored and extracted to provide an effective and reliable audit trail for each production run.
The new X⁵ x-ray inspection system is powered by a Windows-based operation system, which allows it to deliver accurate, reliable product control at lines speeds up to 90 packs per minute. It also features Adaptive Array Technology (AAT), and the touch screen has been designed and tested to IP69k, which is robust enough to survive the harshest environment and washdown specification.
The belt itself comes in a choice of widths—300, 500 and 600mm—to suit individual requirements. A sideways-opening door provides safe and easy access to the cabinet interior for quick serviceability.
And, it comes with a “green” bonus. The advanced x-ray technology delivers high-quality visual images with energy-efficient power consumption. For example, the control panel, which is housed in a brushed stainless-steel cabinet, features a 12-inch color touch-screen with USB connectivity, and incorporates a clear and easily cleaned dome signal lamp, which displays the unit’s status at a glance.
Loma Systems
630-681-2055
www.loma.com
Flexible Chain Conveyor
Dorner’s new 2200 SmartFlex flexible chain conveyor gives customers the ability to build complete 2200 SmartFlex conveyor assemblies to their exact layout dimensions and view it in 3D within minutes.
One of the many strengths of the 2200 SmartFlex is product transfers. Accessories such as infeed and exit power transfers allow for smooth end transfers for products as small as 3-inch diameter. The 2200 SmartFlex is engineered to seamlessly integrate with Dorner’s other 2200 Series low-profile belt conveyor platforms.
Specifications, features and benefits of the 2200 SmartFlex include:
• Ideal for the food and packaging applications.
• Aluminum single-piece frame.
• Navigates very tight corners with wheel and plain bend options.
• Multiple product transfer options for end and side transfers.
• Available widths of 65, 105 and 150 mm.
• Speeds up to 250 feet per minute.
• Load capacity up to 600 pounds.
• Multiple chain types, including low friction, friction insert, conductive, cleated, roller top and magnet top.
Dorner Mfg. Corp.
800-397-8664
www.dornerconveyors.com
Pick-and-Place, Product Orientation Systems and Shrink Wrappers
Polypack, Pinellas Park, Fla., introduced a new pick-and-place machine that uses the patented ROKH system to pick up small, unstable products that are delivered in pucks and place them directly onto the film for shrink wrapping. This new system uses servo motors for quick and easy changeovers as well as precision adjustments to deliver smooth handling of small, unstable products.
It also introduced a new shrink wrapper designed to pick up pouches and place them directly onto the film for shrink wrapping. Using Polypack's patented Pick & Place system, this new machine transfers the pouches from the infeed conveyor onto a bucket conveyor, where they remain for the entire shrink wrap process. This patented system eliminates unnecessary product transfers. By shrink wrapping pouches in multipack configuration, end-users can eliminate corrugated and chipboard dividers from their master cases, resulting in a dramatic decrease in material costs.
Also, the new product orientation systems rotate products to a specific point for label orientation and handle orientation. These orientation systems are particularly useful for retail packaging applications (shrink sleeve and shrink bundling), where outward facing labels are required.
Polypack, Inc.
727-578-5000
www.polypack.com
Largest Volume HPP System
Avure Technologies, Franklin, Tenn., unveiled the new QFP 525L-600 (525 liters), what is said to the largest volume high-pressure processing (HPP) system available to date.
The 525L delivers an unprecedented 8,135 pounds (3,690 kg) of HPP processing per hour, a quantum increase in throughput over current industry offerings. The 525L’s improved filling and pressurizing efficiencies achieve 10 cycles per hour with a 3-minute hold time. A 3-inch expansion in vessel diameter, to 18.5 inches, accommodates larger-size packages.
Although it more than doubles existing throughput levels, the 525L does not require an equivalent increase in floor space. It also streamlined installation protocols to shorten production time. For enhanced safety, key machine systems are individually alarmed, while a sole plate with pre-located bolt-down points secure the frame support structure for further stability and reliability. And, redesigned component configurations reduce spare parts wear while providing quicker technician access and dramatically reducing time required to replace worn parts.
Avure Technologies Inc.
615 224-2600
www.avure.com
Processing Innovations with Expanded Hygiene Solutions
JBT FoodTech, Sandusky, Ohio, continues to build its full product portfolio with expanded hygiene solutions, more quality control and added cost savings.
For instance, it upgraded the Frigoscandia GYRoCOMPACT (GC) M10 Tight Curve Spiral Freezer with a Hygiene-by-Design freezing solution that uses no recycled cleaning materials and delivers a 100% cleanable product zone. Upgraded features on the GC M10 TC include a fully seam-welded enclosure and an optional steam-in-freezer defrost and sanitation system. The GC M10 TC also features a hygienic coil design and a stronger FRIGoBELT conveyor. With its 42-inch wide tight curve belt, this high-capacity, wide belt freezer solution comes in an enclosure box that is only 15x9. In addition, the GC M10 TC utilizes a self-stacking stainless-steel belt and internal single pass clean-in-place system to make cleaning the entire spiral freezer automatic. For increased uptime, JBT FoodTech optimized the design of the freezer’s fan-driven air balance tunnel to minimize the amount of moisture entering the spiral through the infeed and outfeed openings, and provides an optional robust solution for sequential defrost.
For the latest advancements in waterjet portioning and increased quality control, the DSI 800 Series Portioner and DSI J-Scan Inspection System features the DSI Q-Link software scanning technology. The DSI 800 allows processors flexibility and quick changeover to address the differing needs of a variety of products. With the DSI J-Scan, the in-line product scanning system is ideal for 100% inspection applications. The J-Scan provides corrective feedback to operators using upstream processing equipment or via high-speed, precision sorting of naturally occurring items ranging in size from poultry portions to pork bellies. The J-Scan also provides the ability to simulate runs and make adjustments in seconds, while achieving greater yield and even greater payback. As an added benefit, the DSI Q-LINK Data Center provides processors with desktop or smartphone access to current and historical DSI production data, delivering real-time visibility of process data to enhance process control and improvement efforts.
For cooking developments, JBT FoodTech showcased the Stein ProGrill. Typically used in conjunction with linear and spiral ovens, the Stein ProGrill features heated platens that sear the outside of the product being cooked. The continuous belt grill delivers product attributes, adds cooking capacity to the line and improves product yield.
JBT FoodTech, a division of JBT Corp.
419-626-0304
www.jbtfoodtech.com
Stand-up Pouches, Anti-Fog Bags
Automated Packaging Systems, Streetsboro, Ohio, introduced new stand-up pouches for its SidePouch FAS SPrint Revolution Bagging System. Available in sizes from 4 to 12 inches wide and 5 to 16.75 inches long, gussets are 2-8 inches wide in 1-inch increments. These pouches can be pre-printed in up to 10 colors and are laminated for gloss, stiffness and excellent tear properties.
The AirPouch FastWrap protective packaging system produces cellular cushioning wrap and air-filled tubes on demand. This portable, bench-top unit reduces the storage and shipping costs of large, bulky rolls of pre-filled protective wrapping material by producing the material as needed at the packing station. New 24-inch wide FastWrap material features the exclusive channel-filled honeycomb design found only in AirPouch products, allowing for multi-directional wrapping and improved product protection.
APS also debuted new laminated Autobag bags-on-a-roll, which provide a high-gloss finish for maximum brand impact and superior retail shelf appeal. These bags meld 48 gauge polyester (PET) to a clear or white LLDPE sealant layer that can be pre-printed in up to 10 colors, including PMS and metallic inks. Lamination protects the printing between the layers of film, guarding it from abrasion and enhancing color and sheen.
Meanwhile, the SidePouch anti-fog specialty bags are engineered for clarity in fresh produce applications where product respiration creates condensation inside the bag. Anti-fog low-density polyethylene film features a special additive that reduces the film’s surface tension, spreading moisture into a thin sheet, eliminating fog and improving product visibility. Anti-fog bags are compatible with inline imprinters for lot-/date-codes, can be pre-printed in up to nine colors and are available with reclosable zippers.
Automated Packaging Systems, Inc.
800-527-0733
www.autobag.com
Ultra High-Speed Continuous Ink
Videojet Technologies Inc., Wood Dale, Ill., debuted a line of new ultra high-speed (UHS) ink for its line of UHS continuous inkjet printers.
Ideal for refrigerated and frozen food applications, the V530-D MEK-free, fast-dry general purpose black ink features an excellent adhesion on plastics, metals, paper, wood, ceramic and glass.
V530-D is a patented high-performance ink that comes in an environmentally-friendly MEK-free formula. V530-D is specially designed for printing onto various hard-to-code plastics such as untreated polyethylene and polypropylene substrates typically found in the food packaging industry.
V530-D endures cold temperatures resulting from storage in commercial freezers and refrigerators, and can withstand abrasions caused by product-to-product contact during stacking and production line transport.
Videojet Technologies Inc.
800-843-3610
www.videojet.com
Compact Pallet Lift
Qimarox introduced Prorunner mk9, a compact and robust pallet lift that can effortlessly transport pallets up to 1,500 kilograms up or down, at 60 pallets per hour. Thanks to its modular design, the lift is durable and maintenance friendly and can be easily integrated into any environment without further engineering.
The Prorunner mk9 comes standard with a lifting platform of 1,200 x 1,200 millimeters. This means that the lift can handle not only euro pallets, but also product carriers with different formats like 1200 x 1000 or 1200 x 1200 mm.
Because the complete construction and drive are concealed on one side, pallets can be fed in and out along three sides. The Prorunner mk9 can also use a single machine to supply multiple infeed or outfeed conveyors, so that the lift can also be used for, for example, vertical sorting. The drive consists of a standard SEW electric motor, which can be attached at floor level or at the level of the intermediate floor. The lifting movement in the Prorunner mk9 is taken care of by steel cables in a durable plastic case. These cables ensure that lifting is silent and require virtually no maintenance, unlike when using chains, cables no longer need lubricating or tightening.
Qimarox
+31 (0)341 436 700
www.qimarox.com
Imaging Suite Featuring Braille, Color Verification
Complete Inspection Systems, Indialantic, Fla., introduced AutoProof Pro Imaging Suite 3.6 for Windows 7, featuring advanced document inspection, verification and proofreading solutions for the printing and packaging industries. This software compares incoming materials to manufacturer’s proofs or PDF files, including the comparison of artwork revisions and regulatory documents to formatted inserts. Master and sample documents are automatically aligned and easily compared within the Docu-Match module. The system produces a digital overlay with any differences highlighted for the operator to review. Documents can be digital or can be acquired from a wide variety of input devices, customized to fit your business needs. Using high-resolution wide sheet scanners, the system can scan documents up to 44 in² (~112 cm²) in a single pass. Multi-page and flatbed scanners are also available. AutoProof Pro is CFR 21 Part 11 compliant and can be used to document, audit the comparison process and produce custom reports of inspection results.
Complete Inspection Systems also unveiled Q-Spec, which is designed to inspect and verify all labeled components, including inserts, cartons or other kit components during final packaging assembly. This system can be custom configured to match kit components against a work order or database, thus eliminating errors created by hand-typed data. No barcode? No problem. The system’s HD camera-based technology reads and matches product codes utilizing Optical Character Recognition (OCR) or Optical Character Verification (OCV) technology. Q-Spec provides an accurate and detailed report of any differences found by part number or the expected kits shipped. The system can be configured to require correct flow of the packaging of each kit as well as adding extra or defective components or labels not used. Optional features, such as seal inspection of pouches, product count or verifying barcodes meet ANSI standards may be added.
Complete Inspection Systems, Inc.
321-952-2490
www.completeinspectionsystems.net
Vision Inspection, Measurement Products for Rigid Containers
Agr International, Inc., Butler, Pa., showcased its latest products for the inspection and quality management of rigid plastic containers.
The Pilot Vision system is a vision-based inspection system that mounts inside the blowmolder to provide detection of random-occurring defects during the production of PET bottles. This system offers manufacturers a means to critically evaluate both preforms and blown bottles for defects that may compromise the quality of the finished product. Unlike other vision systems, the Pilot Vision system can be seamlessly combined with Agr’s Pilot Profiler thickness wall gauging system and interfaced with the Process Pilot automated blowmolder management system to provide hands-free management of blowmolder operation while consistently producing bottles of extremely high quality.
The OptiCheck system offers a solution for bottles and similar containers transported on a conveyor line. This multi-camera inspection system offers versatile, comprehensive detection for the entire container, including seal surface, sidewall, base and label defect detection as well as laboratory-precision finish gauging, all on the conveyor line. The OptiCheck system is modular and can be customized to meet the specific needs of a container producer. Versions of the OptiCheck system are available for all opaque as well as transparent containers.
Agr International, Inc.
724-482-2163
www.agrintl.com
Case Erector, Cut & Clamp Automation
The new version of Lantech’s C-1000 Case Erector is said to increase speed by 20%, and generates 30 cases per minute, as opposed to 25. This is made possible by a newly-designed pickup frame. The pickup frame is a unique Lantech feature that controls the case as it transitions from closed to open position, producing square boxes every time.
Additionally, the new XT 5.0 Cut & Clamp automation module from Lantech, Louisville, Texas, is now standard on all XT series stretch wrappers. That’s because the 5.0 offers better performance in harsh environments, improved durability, less cleaning, longer life and reduced film stress. The XT module lets fork truck drivers stay on their fork trucks for the entire wrap cycle. They drop their loads, start the machines remotely and drive away. This eliminates about half of the labor needed to wrap loads—saving tens of thousands of dollars over the life of the machine and improving operator safety. Located on one side of the semi-automatic stretch wrapping turntable, the XT module holds and automatically cuts the film at the end of each wrap cycle. It’s fully enclosed by steel (formerly composite) and won’t get hit when an operator places a load on the turntable. It’s also easy to clean out any debris that might fall in the module.
Lantech
800-866-0322
www.lantech.com
Metal Detector with Simplicity, Sophistication
Eriez, Erie, Pa., unveiled the new Xtreme metal detector, an ultra-sleek metal detection system that blends simplicity and sophistication with an easy-to-navigate control and 7-inch wide color interface. Made for light industry applications, including chemical, food processing, packaging, textiles, plastics and rubber, the Xtreme metal detector boasts a completely redesigned and user-friendly interface that’s modeled after today’s stylish smartphones. Highlights include full QWERTY keyboard, robust auto setup, dedicated reject log and vivid display. An integrated beacon and configurable inputs and outputs enable easy installation. Maintenance is trouble-free thanks to a large control opening for easy access to wiring. Plus, multiple Xtreme metal detectors can be remotely monitored and controlled from a single PC, enabling users to monitor, analyze and update each system as if the operator was standing at each machine.
Eriez also introduced the new 76 Series Vibratory Feeder, a compact vibratory feeder that offers all of the same features and benefits of existing models in a supersize design to meet larger application requirements. The 76 Series Vibratory Feeder supports trays up to approximately 175 pounds and is available in all standard voltages.
Eriez
888-300-3743
www.eriez.com
Inline Solution for Metal Control
Material Process Equipment, Highland, Mich., launched the Pro-Tector, what is said to be the industry’s first total solution for metal control.
As customers face increasingly stringent product-safety standards, the Pro-Tector offers a better way to prevent both ferrous and nonferrous metals from contaminating final product by combining the simplicity of a magnetic separator with the reliability of a metal detector in one compact unit.
Designed for use in gravity-feed pipes to monitor for metal contaminants in continuous-flowing granules or powders such as sugar, flour, cornmeal or spices, the Pro-Tector’s integrated drawer magnet provides maximum magnetic separation of contaminants. Product first flows through the drawer magnet, which is located at the top of the unit, and then ferrous-free product continues through a gravity-feed metal detector. The Pro-Tector’s integrated drawer magnet employs twin layers of rare-earth magnetic tubes to provide maximum magnetic separation of metal contaminants, and its quick-clean feature allows the operator to clean the unit in under 10 seconds.
The Pro-Tector’s integrated metal detector features a straightforward operating system that quickly guides the user through setup and operation.
Material Handling Equipment, Inc.
800-544-5930
www.mpimagnet.com
PET Bottle Blow Molding for Dairy
Serac Inc., Carol Stream, Ill., now offers what is said to be an affordable blow molding and filling solution for mid-sized dairy processors.
The Combox H2F gives dairy manufacturers the appropriate equipment necessary to blowmold in house without having to change lines or systems. This fully integrated solution incorporates the H2F (highly hygienic) filler that meets the hygiene requirements of cold chain dairy products. The low-speed option combines PET blowing with net weight filling advantages for milk drinks. Plus, it features a patented transfer technology.
Additionally, Serac launched the SBL (Serac Blow Linear), a PET bottle blow molding machine. These machines are able to produce bottles up to 5 liters in size at speeds of 2,400 to 12,000 containers per hour. The SBL also has been specifically designed to optimize energy consumption by employing reflecting panels and independently adjustable lamps to heat the preforms at an evenly distributed low temperature.
Serac Inc.
630-510-9343
www.serac-group.com
X-ray Solutions for In-Line Contaminant Detection
The Eagle PACK 240 XE from Eagle Product Inspection, Tampa, Fla., provides a complete x-ray solution for in-line contaminant detection in packaged goods. The system’s compact design and adjustable height ranges enable simple deployment into production lines, often directly replacing the existing metal detection system. Auto calibration makes product setup and operation fast and easy. The SimulTask XE software provides on-screen self-diagnostics, full product imaging and complete quality assurance traceability and recording, ensuring compliance with HACCP principles. The PACK 240 XE provides superior detection and automatic rejection of foreign body contaminants such as metal, glass, stone, bone and high-density plastics and rubber and can be used for products in metalized film, foil and even jars and cans. The system provides 9.4 inches of detection coverage at the belt and is capable of high-speed imaging up to 62 meters per minute, enabling the system to be utilized for many packaged product types without compromising line speed.
Meanwhile, the Eagle PRO Series provides enhanced graphical interfaces and improved contaminant detection to simplify material handling and make product setup and operation fast and easy. A 0.4mm detector option is now available, as well as newly optimized MDX dual energy algorithms for increased contaminant detection in difficult product applications. The SimulTask PRO software provides on-screen self-diagnostics, full multi-lane and multi-view capability and dynamic belt speed adjustments for inspection of mid-sized packaged products. The system provides 16.9 inches of detection coverage at the belt and is capable of high-speed imaging up to 120 meters per minute. With the multi-lane inspection abilities, customers can inspect multiple lanes of the same or dissimilar products or use one lane for production and the other for rework. Standard and high-resolution packages are available.
EAGLE Product Inspection
877-379-1670
www.eaglepi.com
Sleeving Machine, Universal Bagmaker, Endload Cartoner
Kliklok-Woodman, Decatur, Ga., introduced new packaging machinery.
For starters, the Enterprise, the new 200-cpm endload cartoner, was designed from the ground up with centerlining capabilities to help end users achieve predictable and consistent OEE performance. Its fast-assembly modular design allows multiple infeed options, including adjustable article buckets and an overhead confiner for bag-in-box applications. The IP-65-rated Enterprise features Kliklok’s servo-profiled rotary carton feeder, a barrel-cam inserter and KW’s Insight touch screen HMI.
The CLS120 Cascade Loading Systemis an independent product handling unit featuring fully adjustable
3-stage vertical rotor vanes that provide collation, stacking and transfer of bags, sachets, ready meals and pizzas. Multiple units can be integrated to meet high-speed line requirements. The product timing system consists of 3-stage rotary drop stations, which align the incoming product timing to the position of the output device, most commonly a moving cartoner PIC pocket.
The Eco Sleever offers ecologically friendly and economical packaging. This sustainable endload cartoner slides trays of refrigerated and frozen products into open-ended sleeves rather than fully sealed 6-sided cartons. Removing the end flaps reduces the paperboard needed, and designing smaller sleeve further reduces the paperboard costs. The Eco Sleever is already a low-power machine (only 16 amps at 240—less than an electric clothes dryer), but no end flaps to seal eliminates a hot melt glue system, further reducing power use. There’s also less equipment and consumables to purchase, thus contributing to a greener facility.
Woodman’s Apache Bagmakerwas upgraded to feature continuous motion operation. The Apache CM can produce up to 160 bags per minute for a variety of products with a wide package size and format flexibility. The Apache CM is designed for ease of operator use and has a low-profile flex-mount machine frame, allowing direct mounting of filling systems, including weighers, augers and volumetric cup fillers.
Kliklok-Woodman
770-981-5200
www.kliklokwoodman.com
Engineering Tool Simplifies Modular Machine Programming
Lenze Americas, Uxbridge, Mass., simplified efficient machine programming with the launch of its FAST application template and ready-made standard software modules.
The FAST tool provides a complete range of standard software modules for positioning, registration, cam profiling, multi-conveyor coordination and other synchronized motion control tasks, including modules for feeding, unwinding, sealing, cross-sealing and discharging applications. The pre-configured software modules are designed to significantly expedite machine programming.
The FAST application template comes equipped with all of the necessary structures for standardizing software, so users can more quickly develop machine modules. This allows a significant reduction in engineering and software development time and expense. The template includes important structures for key functions, including switching over machine states, error handling and communication interfaces.
Machine motion and control functions are contained in individual autonomous modules, which can be selected, exchanged and tested completely and independently.
Lenze Americas Corp.
800-217-9100
www.lenzeamericas.com
Vision Laser System, Barcode Readers
Cognex, Natick, Mass., released a handful of vision and ID systems.
For instance, its image-based ID Readers are rapidly replacing laser scanners in a wide range of manufacturing and logistics applications because they are said to offer the most advanced technology available for reading 1-D barcodes and 2-D Data Matrix codes. Image-based barcode reading technology results in higher read rates, longer life and performance feedback.
The DataMan 50 and 60 Seriesbarcode readers target applications typically solved using single-line or raster laser scanners.
In-Sight vision systems can be easily integrated with any factory network or automation control system and feature an optional operator display panel for monitoring the runtime operation of any In-Sight vision system on the network. The In-Sight 7010C is an entry-level color vision system that features 24-bit color resolution and accurately identifies 16 million color variations, which is more than the human eye can detect. Along with the In-Sight 7010C, Cognex also introduced three additional color models—the In-Sight 7200C, 7400C and 7402C. These systems solve more complex applications involving logic or color composition, as well as those requiring higher resolution or faster execution.
The DS1000 Series 3D displacement sensor optimizes product quality by providing 3-dimensional inspection of products. Unlike traditional 2D machine vision, the DS1000 series laser profiler provides a topographical representation of parts that can be measured in 3D such as length, width, height, tilt or volume relative to any surface. It also simplifies challenging OCR or presence/absence applications by creating contrast from height changes, independent of color.
Cognex Corp.
855-426-4639
www.cognex.com
Rotary Screw Compressor
Kaeser Compressors, Fredericksburg, Va., showcased the newly redesigned BSD rotary screw compressor series.
Available in 40, 50 and 60 hp with flows from 157-294 cfm and pressures to 217 psig, the new BSD compressors deliver "built-for-a-lifetime" reliability, simple maintenance and sustainable energy savings.
The BSD series exemplifies energy efficiency thanks to a combination of true direct drive design, premium efficiency motors, lower internal pressure differentials and optimized airends. Specific power is improved by up to 6%. In addition, built-in heat recovery options bring the energy savings potential to the next level.
New features include an enhanced cooling design, eco-friendly filter element, integral moisture separator with drain and an Electronic Thermal Management system. BSD compressors also come standard with Sigma Control 2. BSD models are also available with an integrated dryer for premium compressed air quality.
Kaeser Compressors
540-834-4520
www.kaeser.com
Freezer-Grade Rollstock
Clear Lam Packaging, Elk Grove Village, Ill., introduced new freezer-grade rollstock made from recycled polyethylene terephthlate (RPET). This proprietary product line is designed to perform in tough frozen applications and exhibit high tolerances to processing techniques, such as blast freezing, while optimizing performance requirements throughout the product’s life cycle. New product offerings include Form PET 512 and Form PET 513 and are available in clear, black and custom color pigments.
The rollstock is designed for industrial thermoforming lines and packaging produced on form-fil- seal equipment. Blending the compounded additives with the virgin PET resin and RPET flake improves the overall impact strength of the finished containers. As a result, the rollstock is lightweight, strong and performs in temperatures ranging from -40°F to 165°F without compromising quality. The material’s improved performance in sub-zero temperatures resists cracking, providing a more attractive package that maintains its integrity.
Clear Lam Packaging, Inc.
847-439-8570
www.clearlam.com
In-Line Pressure-Sensitive Labeler
NJM Packaging, Lebanon, N.H., introduced the new Model 326 AUTOCOLTIV, a fast and versatile in-line pressure-sensitive labeler with servo-driven precision and reliability. The AUTOCOLT labels square, rectangular and round bottles at speeds up to 300 containers per minute, applying a variety of label configurations, including wrap-around, multi-panel and optional outserts.
The 326 AUTOCOLT IV handles containers from 1-14 inches in height and from 1-5 inches in diameter. It can be equipped for optional e-pedigree serialization, RFID tagging and other track-and-trace initiatives.
Plus, the AUTOCOLT IV features a new control system, including servo and AC motors to maximize performance accuracy and minimize maintenance. Allen-Bradley servo drives are managed by an Allen-Bradley programmable automation controller that easily connect with other system components via the EtherNet/IP network.
The AUTOCOLT IV is built from heavy-duty stainless steel and anodized aluminum with rugged, high-quality components to offer extreme durability and long equipment life. Its cabinet-style base features an electrical enclosure on a pull-out drawer for easy maintenance. This enclosure features a new base plate, which minimizes dust in the electrical cabinet and allows the labeler to be picked up with a forklift, if needed.
NJM Packaging
800-432-2990
www.njmpackaging.com
Ultrasonic Pouch Sealing Systems for Flexible Packaging
Rinco Ultrasonics, Danbury, Conn., expanded its line of FPA Series ultrasonic pouch sealing systems for flexible packaging and liquid foods.
The FPA 4500-T is a high-force, high-speed unit for top seal bonding of pouches up to 155 mm wide. The single access panel allows for improved serviceability, and it features a state-of-the-art washdown-resistant coating.
Plus, the overall width of the unit was reduced from 11 inches wide to 7.73 inches wide, making it easier to utilize in duplex and triplex installations.
Made primarily of stainless-steel and ceramic-reinforced Teflon PTFE-coated components, the FPA 4500-T incorporate Rinco’s patented PPS0145 seal technology and features a rigid actuator capable of rapidly generating the clamp forces required to seal pouches with minimal cycle time.
Rinco Ultrasonics USA Corp.
203-744-4500
www.rinco-usa.com
Robotic Mixed-Load Order Fulfillment Solution
Cincinnati-based Intelligrated introduced two new capabilities to its line of mixed-load automated order fulfillment solutions.
For example, Alvey robotic mixed-load palletizers utilize configurable end-of-arm tooling, software and controls to handle multiple product types. These features allow manufacturers and distributors to replace manual handling processes with automation.
Also, the scalable variety pack order fulfillment system uses flexible end-of-arm tooling to automate tasks such as case packing and unpacking, depalletizing and product singulation. This allows retailers to accommodate consumer preferences for variety packs.
Both options utilize advanced robotics and software technology to automate the creation of mixed-SKU pallet loads, retail-ready displays and variety pack cases. They also integrate with other automated system components such as software, conveyors and sortation and order picking systems.
Intelligrated
877-315-3400
www.intelligrated.com
Thermoformer, Semi-Automatic Tray Sealer
MULTIVAC, Kansas City, Mo., introduced the F 100 Thermoformer, an entry-level thermoforming packaging machine designed to process a range of packaging materials. This high-quality, durable machine offers short lead time for fast deliveries, features an easy-to-use touch display HMI 2.0 user interface and is suitable for the production of packaging with a modified atmosphere and controlled oxygen content.
Meanwhile, the T 200 Semi-Automatic Tray Sealer is a medium-sized, compact machine that features a hygienic design and single operating system. Easy operation is done with just a few keys. Plus, it can recall programs for various applications. Tooling can be completed in less than five minutes for new tray sizes and shapes, and it is equipped with a newly developed sealing system that includes special support for sealing pressure. The upper web is cut precisely along the outer contour of the tray, resulting in packages with smooth edges, making them easy to grip, stack and repackage.
MULTIVAC, Inc.
800-800-8552
www.us.multivac.com
Resealable Packaging Solutions
Zip-Pak, Manteno, Ill., featured an assortment of new flexible packaging solutions.
For starters, the Pour & Lok resealable packaging solution combines easy opening with pour spout functionality. A press-to-close, foldable zipper is pre-applied to film in the side gusset, creating a partial opening that forms the package’s easy-to-use pour spout.
The Zip360 resealable pouch features a wide opening for easy access to contents. The pour-spout functionality reseals two ways for neater stacking. It also accepts full-panel graphics for more visual impact at point of purchase.
The Vector Resealable Matrix Fastener closes on itself with no end termination, enabling consumers to easily scoop and pour package contents with full perimeter resealability.
Also new is Zipbox, a hybrid packaging format that combines flexible and rigid packaging into a value-added solution. Zipbox is co-developed with T.H.E.M., Marlton, N.J.
Zip-Pak, a division of Illinois Tool Works, Inc.
800-488-6973
www.zippak.com
Conveyor Technology for Great Internal Logistics Flexibility
Attention North American logistics professionals—Interroll’s new EC310 24V DC RollerDrive and ConveyorControl technology helps lower operating costs while enabling greater internal logistics flexibility in major distribution centers.
Here’s a breakdown of other operational advantages:
Energy reduction. The EC310 24V solution greatly reduces energy costs. Up to 50% of energy consumption in automated logistics goes to conveyance—roughly 50% more than is consumed in heating and ventilation. The EC310 reduces this energy consumption by up to 30% compared to conventional systems, conserving energy (and reducing noise) by running individual conveyors only when containers are present, with exceptional acceleration and braking.
Fast and easy configuration. The EC310 integrates seamlessly into new or existing logistics systems with its compact, integral 24V DC motor, electronics and gears, all designed to simplify systems planning and construction. The units eliminate PLC programming and reduce commissioning time. The IP54-protected casing quickly installs in a side-profile position with bus-connected controls directly mounted along the main power supply’s continuous ribbon cable to eliminate cable-stripping and other tedious assembly tasks.
Intelligent conveyance flow. The ConveyorControl delivers flexibility by dividing conveyor systems into individual zones and segments for controlling speed, rotation direction and logic. An integral controller guarantees a constant conveyor speed in the specific load-bearing area. With nine gear ratios, the drive can be adapted to virtually any application.
Reduced maintenance and longer service life. The EC310 is maintenance-free and requires no additional lubrication. In addition, the EC310’s Run on Demand Technology ensures less wear by running only when needed. When a unit needs to be replaced, the internal gear motor simplifies the process.
Interroll Corp.
910-799-1100
www.interroll.com
Innovative Packaging Component that Includes Spoon in Product’s Lid
EcoTensil, Inc., Corte Madera, Calif., expanded their offerings of ultra-green tasting utensils to include SpoonLidz, a packaging component that provides the convenience of an included spoon right on the product’s lid.
SpoonLidz are placed over the seal on single-serve cups, and convert to spoons in one easy fold. SpoonLidz help differentiate and add value to single-serve products by adding the convenience of an included spoon, ideal for in-store cafés, delis, ice cream/yogurt stores, schools and more.
SpoonLidz are available in custom sizes and are printed with FDA-approved inks, making them a unique packaging choice for single-serve products such as yogurt, cottage cheese, fruit cups, ice cream and more.
All of EcoTensil’s products, including SpoonLidz, are manufactured from renewable paperboard.
Eco-Tensil, Inc.
415-924-0233
www.ecotensil.com
Drive Applications, Gear Motors
Siemens Industry, Inc., Elk Grove Village, Ill., introduced its new single-axis Sinamics V20 drive for basic applications featuring short commissioning times. The Sinamics V20 comes in four frame sizes covering the performance range from 1/6–20hp, and is used to operate pumps, fans, compressors and conveyor systems, as well as simple drive tasks in the processing and handling industries. This compact drive can be connected directly inline and mounted as a push-through installation. Additionally, the integrated basic operator panel (BOP) enables trouble-free on-site commissioning and operation. Besides the universal serial interfaces that allow for easy connection to Simatic PLC controllers, a Modbus interface is also included for communication with third-party controls. Parameters that have been optimized for one application can easily be transferred to other units using SD or MMC cards via the BOP interface or the battery-operated parameter loader—even without powering up the drive. Tailored inter-connectivity and application macros (i.e. for pumps, fans and compressors) provide the correct settings for the particular application. The Keep Running Mode automatically adapts the Sinamics V20 drive to the power supply to achieve higher availability when operated on unstable networks. Due to the enhanced cooling concept and coated PCBs and electronic components, the Sinamics V20 is extremely rugged, both electrically and mechanically, making the unit reliable even in harsh environments.
Siemens also introduced Simogear, a new gear motor series for conveyor applications in the packaging industry. Simogear features helical, parallel shaft and helical bevel gear unit types with integral high efficient and NEMA Premium efficient motors. In addition, the new series is especially well-equipped to meet the requirements of modern conveyor systems, including those found in the warehousing, logistics, distribution and food and beverage industries. The Simogear two-stage helical bevel unit, with a mechanical efficiency of up to 96%, is said to average 2% higher efficiency than competitive three-stage units.
Siemens Industry, Inc.
800-879-8079
www.usa.siemens.com/motioncontrol
Bag Sealing, Shrink Wrapper
Plexpack, Canada, introduced a series of bag sealing and shrink wrapping equipment.
For instance, the Emplex MPS 6520 bag/pouch sealer is equipped with roller bed infeed and updated emboss coder.
The Emplex ACS 7300 bag/pouch sealer features auto-infeed rails, an air compression belt, new PLC and color operator and HMI for data acquisition and seal detection.
The Emplex MPS 7500 bag/pouch sealer boasts increased sealing power, a roller bed infeed and a rugged product conveyor to handle heavy wall bags or bags with gussets.
The Damark S4 Combination L-Bar sealer and shrink tunnel features a hot knife seal bar and automatic takeaway conveyor inside the tunnel chamber.
And, the Damark SST-16 shrink tunnel is designed to shrink tamper-evident shrink bands or full-body shrink sleeves.
Plexpack
800-265-1775
www.plexpack.com
Vehicle Terminal for Forklifts, Industrial Trucks
Noax Technologies, Charlotte, N.C., redesigned its C12 industrial computer to focus specifically on the requirements of the logistics industry.
Thanks to its slim dimensions, the new noax vehicle terminal is best suited for use with forklifts and industrial trucks, as well as applications in both inventory management and transport logistics.
The optimized WLAN properties ensure reliability, even for mobile applications. Coupled with the renowned noax ruggedness, these features mean the new C12 design is well suited for order picking, inventory management, truck dispatching or the transport of heavy loads.
The reconstructed C12 industrial PC also features improved housing and internal components, such as slim dimensions, improved flexibility and numerous options for user-specific configuration.
The WLAN antennas are integrated into the front frame to prevent them from breaking off. Alternatively, the antennas can be installed outside the device, like on the roof of the forklift, for example. If WLAN is not available but data still needs to be transferred to the company network, the newest noax device also offers the option to transfer data via WWAN, such as UMTS. noax can also integrate the Bluetooth functionality for data transmission with wireless barcode scanners, thereby simplifying handling during order picking operations. The C12’s durable design means it is also suitable for use in cold chain logistics up to -30°C.
noax Technologies Corp.
704-992-1606
www.noax.com
