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ProMat 2017 delivers thousands of supply chain solutions

April 11, 2017

ProMat 2017 is said to be the industry's only event that showcases the latest manufacturing, distribution and supply chain equipment and systems under one roof.

Hosted by MHI, Charlotte, N.C., this year’s show took place April 3-6 at Chicago's McCormick Place, and featured more than 950 exhibitors, four keynote sessions, 100 show floor seminars and thousands of supply chain solutions.

Here is a rundown of some of the latest innovations introduced and showcased at ProMat 2017.

GOODS-TO-PERSON HANDLING SOLUTIONS

Kardex Remstar, Westbrook, Maine, rolled out the red carpet for the launch of its newest product line—the Vertical Buffer Module product family.

New to the lineup is the LR 35 storage and retrieval unit, which is a goods-to-person bin handling solution ideal for companies involved in handling single-part or small-volume orders. The unit consists of a shelf system with automatic bin handling, picking stations and its own logistics software. The LR 35 also improves order picking performance, energy efficiency and the amount of floor space required for storage of goods.

The Shuttle XP Vertical Lift Module integrated with pick-to-light technology and Power Pick Global inventory management software utilizes the vertical space from floor to ceiling to eliminate wasted space.

Kardex Remstar, LLC
800-639-5805
www.kardexremstar.com

DRIVE-THROUGH DOCK APPLICATIONS

Rite-Hite, Milwaukee, Wis., showcased its “drive-through” dock application, where when the trailer is secured to the dock, the dock door opens, the trailer’s security seal breaks and the doors open into the building. This limits opportunities for tampering and exposure to outside elements and contaminants. The RHV-4100 Vertical-Storing Hydraulic Dock Leveler features a constant-radius rear hinge to create a smooth transition between the leveler and the warehouse floor to minimize the effects of whole body vibration (or “dock shock”), while a 2-point crown control on the front lip hinge distributes the load evenly. For added safety, the RHV is a power-up/power-down unit that requires constant pressure on the controls to keep the operator in control of leveler movement. Removing pressure from the “raise” or “lower” buttons immediately stops movement of the leveler. The lip can also be extended or retracted at any time during the leveler cycle. Because the RHV stores vertically, it allows for easy, routine pit cleaning or full washdown. Additionally, in its stored position, it acts as a visual/physical barrier, helping prevent potentially dangerous loading dock accidents and door damage.

Meanwhile, Rite-Hite’s Eclipse NH provides a tight, consistent seal all the way up trailer sides, across the top and at the corners, minimizing gaps that can allow contaminants to enter and energy to escape. It features an exclusive double-seal technology along the sides of the trailer, which produces a tighter, more consistent seal along trailer sides. Side curtains are built with high-strength, friction-resistant Durathon fabric. Along the top of the trailer, an exclusive weighted head curtain applies over 100 pounds of pressure across the full width of the trailer top to keep the curtain in constant contact with the trailer during loading and unloading. At the top corners, the Eclipse’s side curtains and weighted header work together to seal gaps, while innovative fabric corner pockets connect sides to top.

Rite-Hite’s exclusive PitMaster under-leveler sealing system provides a barrier against environmental infiltration on the exterior of the dock. Meanwhile, lip corner seals, filler pads and other components block gaps on the inside of the dock.

Lastly, Rite-Hite’s exclusive Dok-Lok SHR 5000 uses a patented “shadow hook” to secure intermodal container chassis and trailers with rear-impact guard obstructions, as well as traditional trailers. The Dok-Lok SHR-5000 is a physical theft deterrent and can directly interface with security systems to help prevent trailer theft.

Rite-Hite Corp.
800-456-0600
www.ritehite.com

SLIDING SHOE SORTER

The IntelliSort HDS sliding shoe sorter from Intelligrated, Mason, Ohio, is an ideal solution for high-throughput e-commerce operations, offering fast, precise diverts of a variety of product and packaging types. Its innovative dual-sided design accommodates a high density of chutes in minimal floor space, making the sorter fit for zone-skipping applications that pre-sort orders according to destination region before releasing them to last-mile parcel carriers. The patented soft touch divert technology provides gentle product control and reduced item impact speed without compromising throughput or divert accuracy.

Intelligrated also showcased its software configurable put wall, integrated with xD and xL light fulfillment technologies. This patent-pending put wall features dividers that can be easily reconfigured to align slot sizes based on seasonal product changes and/or changing order profiles. As slot size is adjusted, the integrated xD and xL light devices change accordingly, using pre-programmed or user-defined software templates for space-constrained operations.

Intelligrated
866-936-7300
www.intelligrated.com

WAREHOUSE OPTIMIZATION SOLUTIONS

Pcdata, East Granby, Conn., showcased a team of warehouse optimization solutions.

For instance, Put to Light is designed to improve order filling accuracy and shipping productivity in fast-paced fresh food processing industries. Put to Light replaces traditional paper-based shipping systems to capture customer and order data necessary for loading and shipment of products and orders to customers.

PickCart is an innovative multi-order picking solution that maximizes efficiency during the picking process. PickCart is equipped with the latest route optimization software, and optimizes the route for the orders to be picked, minimizing travel time.

A Put wall utilizes light-directed displays for high-speed, automated batch sortation, making it ideal for e-commerce order fulfillment. Constructed as a series of shelves that have been divided vertically into multiple openings, each space represents a unique customer order. The Put Wall boasts openings front and back, and is equipped with a light-directed display on both sides.

Pcdata
855-844-1086
www.pcdatausa.com

MOBILE RACKING, HIGH DENSITY SHUTTLE

Storax, Charleston, S.C., featured Poweracks, a mobile racking system, and Ranger, an automated, high density pallet shuttle.

Poweracks maximizes space utilization through use of a moving aisle, which provides direct access to every pallet location and greatly reduces the number of static access aisles required. Wasted aisle space is converted to usage inventory space, thus increasing storage density by as much as 100% while providing the lowest cost per pallet.

Ranger automatically circulates pallets on a shuttle system by handheld remote control or WiFi PDA. Utilizing advanced photocell technology, the Ranger intelligently detects and positions itself underneath a pallet to lift and move pallets within a deep lane tunnel rack system, leaving operators free to execute other tasks.

Storax Systems
512-771-6715
www.storaxsolutions.com

FAULT RECOVERY VISUALIZATION TOOL

Westfalia Technologies, Inc., York, Pa., showcased its latest warehouse automation technology.

Firefly, which is part of its Savanna.NET WES application suite, provides a three-dimensional (3D), augmented view of the warehouse, inventory and automated systems to help facilities run more efficiently and recover from automation faults more quickly.

Utilizing an interactive, drag-and-drop user interface, Firefly translates user screen interactions with back-end commands to simplify the fault recovery process. In addition, Firefly runs on virtually any device, which gives companies the ability to view and manage their inventories from anywhere in the world.

Westfalia Technologies, Inc.
717-764-1115
www.westfaliaUSA.com

THE FUTURE OF INTRALOGISTICS

Swisslog, Newport News, Va., demonstrated a variety of robotic, data-driven and flexible automated solutions.

Swisslog’s new automated item pick (AIP) is a robotics application for picking single items, making it possible to pick both identical and different products from storage. The new AIP uses a 2D/3D vision system that detects the dimensions of the various objects and directs the gripper technology accordingly. AIP is designed to work hand-in-hand with humans as well as independently.

Other technologies include the CycloneCarrier and PowerStore shuttle systems, and goods-to-person systems AutoStore and CarryPick, which carry over from Swisslog’s strategic partnership with Intelligrated, Mason, Ohio.

For the first time, Swisslog demonstrated its SynQ software platform, a flexible and adaptable cloud-enabled software that connects and synchronizes automation equipment, robotics, people and processes.

Swisslog North America
757-820-3400
www.swisslog.com

WIRELESS FLEET MANAGEMENT

AMETEK Prestolite Power, Troy, Ohio, introduced its enhanced Wireless Battery Identification Device (WBID), which allows operators to monitor battery and charger usage for an entire fleet through continuous data collection. Data is transmitted wirelessly with ZigBee radio or over DC cables to a single data point, where the data is available to download from multiple units simultaneously.

Meanwhile, DataLink3 software enables users to review data and customize reports in either a graph or spreadsheet format with the option to toggle between both views. DataLink3 also offers the view of an event or graphic-based report from a 30-day summary overview of your fleet, and its 5-minute samplings provide a more detailed view to help identify a problem. The connectivity range is up to 500 feet while mounted in the truck with the capacity to gather data for multiple devices instantly.

AMETEK Prestolite Power
800-367-2002
www.prestolitepower.com

IMPROVING DOCK SAFETY

Blue Giant Equipment Corp., Canada, introduced the mechanical hold-down kit, designed to enhance unit performance by improving safety, reducing operator strain and providing a secure hold at any point in the dock leveler working range. The easy-pull feature enables an upgraded dock leveler to be deployed and retracted with up to 25% less operator effort. Cadmium-plated ratchet bar and pawl teeth offer consistent and reliable operation. The secure and instant hold prevents pop-ups and ensures compatibility with air-ride suspension systems. And, an automatic float compensation and pressure relief system prevents tension overload, allowing the dock leveler to seamlessly adjust to changes in trailer bed height without interrupting operation

Blue Giant also released a host of trailer bumpers, available in different shapes, sizes, and configurations. Choose from Sentinel Series steel-faced, laminated or molded bumpers, as well as bumper build-outs, mounting plates and risers. Each model is available in different shapes, sizes, and configurations to suit your application requirements.

Blue Giant Equipment Corp.
800-872-2583
www.bluegiant.com

VERTICAL TRANSPORT, SORTING LIFT

Qimarox, The Netherlands, displayed the Prorunner mk5 vertical transport and sorting lift, designed to transport a capacity of 2,000 products per hour. The Prorunner mk5 can feed products in and out in three directions, without the need for additional equipment.

Qimarox
877-778-8375
www.qimarox.com

TRANSPORTATION MANAGEMENT SYSTEM

3Gtms, Inc., Shelton, Conn., released version 16.1 of its 3G-TM transportation management system (TMS) software.

Key features include:

Carrier web service rating automates the traditionally time-consuming work of ensuring contracts are entered and maintained accurately for proper rating. This new feature facilitates the rating request and response transaction to/from the format(s) required for 3G-TM and each carrier’s web service.
Broadcast spot offer provides the ability to publish a load to collect spot quotes from one or more carriers. Carriers may respond to the request through the 3G-TM Carrier Portal, after which the user can choose the desired spot quote option and assign the rate and carrier to the load.
Ad hoc reporting introduces additional data security controls to allow users operating in the multi-tenant SaaS environment to leverage self-service, custom report development.
Internationalization and localization offers geodata sets for regions outside North America, more options for data formatting, VAT calculations and options to use a currency other than the U.S. dollar.
Enhanced inbound vendor portal supports improved user and vendor/supplier collaboration, including requests for routing and issuing routing instructions for inbound collect shipments.
3Gtms also opened its first overseas office to serve shippers and LSPs across Europe.

3Gtms, Inc.
203-567-4610
www.3gtms.com

MATERIAL HANDLING, LOAD CONTAINMENT SOLUTIONS

Signode Industrial Group, Glenview, Ill., displayed a variety of its material handling and load containment solutions.

Among the innovations on display was Muller’s Octopus “1825 B” automatic rotary ring stretch wrapper, designed to accommodate a wide range of pallet load sizes and a variety of applications.

Also new is Loveshaw’s LDX RTB, a random automatic case sealer developed specifically for customers seeking a case sealer that processes random size cases without an operator. This durable machine can process weak, void and overstuffed cases at high speeds. It features an expansive case range, easy access to motors, electrical and belts and operation from all sides with moveable controls.

Signode’s MOD-GPX strapping machine features a modular design that provides flexibility and longevity for general purpose strapping machines. Each module can be quickly replaced for desired upgrades or maintenance without disrupting production. Locator plates, latches and electrical quick-disconnects ensure secure and precise alignment. The MOD-GPX is available in stainless or industrial grade steel with automatic or semiautomatic configurations. It features built-in diagnostics to simplify troubleshooting and minimize downtime. The human machine interface (HMI) recognizes and identifies problem areas instantly to enable immediate correction.

Shippers Products also introduced the battery-powered INSTA-AIR dunnage airbag inflator, which allows users to inflate airbags without air lines or air compressors.

And, Shippers Products displayed its Zebra Lightweight Paper Airbags, made of 100% recyclable materials. Airbag ends are double-end folded and sealed with beads of adhesive, resulting in simple yet effective damage prevention. The patented Zebra stripes ensure proper airbag installation. If the stripes are touching the edges of the void, it is installed correctly. If the stripes are not touching, the void is too large, and additional dunnage is needed to reduce the void.

Signode Industrial Group
847-724-6100
www.signodegroup.com

VECHICLE-MOUNT TERMINALS WITH SCRATCH-RESISTANT COVER

JLT Mobile Computers, Phoenix, Ariz., demoed the compact VERSO+ 10 mobile computer featuring PowerTouch projective capacitive touch (PCT) display technology. VERSO+ 10 is ideal for use within the heavy-duty and logistics segments.

Furthermore, the JLT1214P forklift computer, which also features PowerTouch PCT display technology, is an ideal choice for logistics applications, ranging from warehousing and food distribution to freezer storage and cross-docking.

Both versions offer users an interaction experience similar to that of consumer devices, but come equipped with a 0.07-inch-thick, chemically toughened glass cover.

JLT Mobile Computers, Inc.
844-705-4200
www.jltmobile.com

SORTATION, ORDER PICKING TECHNOLOGIES

Bastian Solutions, Indianapolis, Ind., showcased its mobile robotic order picking, ZiPline shoe sorter, augmented reality picking, virtual reality system walk-through and ROGUE composite pallet technologies.

Bastian Solutions
888-725-3194
www.bastiansolutions.com

3D SHUTTLE SYSTEM

Cimcorp, Norcross, Ga., showcased the Cimcorp 3D Shuttle system, a fully automated goods-to-man order picking solution that consists of a robotic, automated storage and retrieval system (AS/RS), high-speed conveyor system and ergonomic order-picking stations.

Cimcorp USA
888-797-3703
www.cimcorp.com

LOGISITCS, MATERIAL HANDLING SOLUTIONS

BOLZONI-AURAMO, Inc., Homewood, Ill., highlighted its damage-free logistics and material handling solutions.

The new MZ Fork Positioner offers a wide range of fork positioners to maximize productivity. And, the lightweight model enables operators to position the forks directly from the driver seat.

The DS-DK Series Multiple Pallet Handler is suitable for the lifting of pallets on both sides, either singly or two at a time, dramatically reducing handling time of loading and unloading vehicles.

The LS-C Series Carton and Appliances Clamp is a carton clamp designed for safe and damage-free palletless handling of white goods and high-volume carton boxes for the warehousing and beverage industries. This innovative clamp features an aluminum arm design with new high friction rubber lining, also available with super grip-structured rubber.

ARC Series 180 Degree Rotating Paper Roll Clamp offers efficient paper roll handling thanks to its built-in damage prevention. This ARC Series paper roll clamp is designed and engineered to offer superior visibility and great rotating speed.

The B-P Series Clamp for Handling of Pulp and Waste Paper Bales is made for the toughest of applications in both pulp bale handling and waste bale handling.

The RC Series 360 Degree Rotator is suitable for all applications requiring rotation. It features a safe castellated fork carriage with secure non-split fork locking that’s easily adjustable.

Lift Truck Forks are designed for highly automated production processes, and are subject to a complete tempering heat treatment on the entire length of the forks.

Bolzoni Auramo Inc.
800-358-5438

http://us.bolzonigroup.com

DATA-DRIVEN FLEET MANAGEMENT SOLUTIONS

Yale Materials Handling, Greenville, N.C., displayed its team of data-driven fleet management solutions.

Robotic lift trucks
Driven by Balyo technology, produced by Balyo Inc., Boston, transforms Yale lift trucks into self-navigating, infrastructure-free robotic solutions – no tape, wire or magnets required.

Lift truck simulator
Virtual reality technology helps ease the learning curve associated with lift truck operator training. Simulators assist in training and re-training without risking unnecessary damage to the truck, facility infrastructure and other equipment, while boosting operator confidence and productivity.

Wireless asset management
Yale Vision helps protect assets and optimize productivity by monitoring equipment, truck and driver performance to help minimize total cost of operation.

Lithium-ion power
Yale offers what is said to be the first UL-recognized lithium-ion battery in the lift truck industry. The lithium-ion option requires no maintenance and lasts longer than AGM or lead acid battery packs.

Hydrogen fuel cell technology
Zero-emission fuel cell technology and on-site hydrogen generation from Nuvera Fuel Cells LLC, Billerica, Mass., combined with Yale lift trucks enable complete turnkey solutions to reduce emissions and improve performance.

Yale also demonstrated its reach truck simulator, designed to help operations screen applicants prior to hiring, gain a clearer view of capability and place new hires in roles best suited to their skill sets.

Yale Materials Handling Corp.
252-830-0261
www.yale.com

TOW TRACTOR AUTOMATED LIFT TRUCK

The Raymond Corp., Greene, N.Y., collaborated with Seegrid Corp., Pittsburgh, Pa., to introduce the Raymond Courier 3020 tow tractor automated lift truck, designed to automate horizontal towing in a number of operations, including the transfer of parts to production lines and finished goods to warehouse facilities. Towing up to 10,000 pounds, the Raymond Courier 3020 combines Seegrid’s expertise in automation with Raymond’s end-to-end warehouse solutions and lift truck proficiency. The Raymond Courier 3020 features the Raymond ACR System, which delivers longer battery life with precise speed control and less downtime, and the iWAREHOUSE fleet management system, which manages time in automated mode (man-off) vs manual mode (man-on).

Meanwhile, iWAREHOUSE Evolution is a single, scalable solution that provides vital analytics tools for warehouse managers, allowing them to promote operator accountability and monitor compliance, risk management and metrics for their industrial vehicle fleet, operators and batteries.

Raymond also launched the Pick2Pallet LED light system, designed to help improve customer productivity and reduce picking errors. The patent-pending Pick2Pallet LED light system maximizes productivity by directing operators where to place picked product through visual, colored light cues that work in tandem with voice picking solutions.

Also, Seegrid’s Supervisor software provides an intuitive yet robust business rule framework for easily integrating automation into existing operational systems.

Furthermore, Raymond developed a new virtual reality (VR) training technology, where operators use a lift truck in simulation mode, through Raymond’s sPort, to train on pre-programmed exercises in a warehouse environment. After operators secure a VR headset, the technology connects to Raymond lift trucks and helps users navigate through the VR experience.

Finally, Raymond showcased its Radioshuttle semi-automated pallet storage and retrieval system, designed to maximize warehouse space by offering ultra-high density storage with access to individual storage lanes. The Radioshuttle unit can be loaded into storage lanes, take commands from a remote control and execute orders to load or unload pallets into a lane.

The Raymond Corp.
800-235-7200
www.raymondcorp.com

Seegrid Corp.
412-379-4500
www.seegrid.com

PARCEL DIMENSIONER

FreightSnap, Lenexa, Kan., launched FS PARCEL, a new small package dimensioner and cubing solution that offers fast, certified measurements of boxes, poly envelopes, bags and other cubic and irregular-shaped objects.

Designed for maximum flexibility in warehouse environments, FS PARCEL fits easily over work benches, conveyor belts and other level surfaces. When combined with a label printer and small package scale, FS PARCEL becomes a one-stop shipping station, allowing customers to weigh and measure their packages, shop quotes from carriers like USPS, FedEx and UPS, then print shipping labels all in a matter of seconds.

Other key features:

Measures packages of any color or material.
Capable of sub 1-second scans.
Does not require special alignment of packages under the dimensioner.
Captures a photo of each package for documentation purposes.
Quick set-up and installation.
Offers a variety of data storage and management options.

FreightSnap
913-213-5662
www.freightsnap.com

PALLET RACK SAFETY PRODUCTS

Adrian’s Safety Solutions, Knoxville, Tenn., introduced a new line of pallet rack safety products designed to ensure warehouse compliance with U.S. fire protection standards.

The Rack Safety Strap, designed to mount to the back of the storage rack, prevents large and palletized items from pushing into the longitudinal flue space. The Rack Safety Strap and Rack Safety Net help maintain a clear flue space, as well as prevent inventory from being pushed through into an adjacent rack or open work area, potentially causing injury.

Adrian’s Safety Solutions
866-423-3638
www.adrianssafetysolutions.com

MODULAR CONVEYOR PLATFORM

Interroll, Wilmington, N.C., displayed its modular conveyor platform (MCP).

Features include:

Speeds of up to 3,500 units per hour with Interroll’s new high-performance divert (HPD).
Up to 30% in energy savings thanks to the EC310 24V RollerDrive.
Advanced UL-certified controls, Ethernet/IP ZPA 4 ZONE MultiControl Card.
Full modularity allows for around-the-clock system reconfigurations.
Ease of installation and smooth flow of products up to 110 pounds per zone.
An AutoCAD-based layout tool helps design and select a system with integrated modules.

The MCP can be customized to form a complete material handling solution for uninterrupted flow of product. The components include the straight sections and curves with and without drives as well as merges, inclines, declines and transfers. Conveyor modules can be equipped with various drive systems and combined with one another to accommodate various application requirements.

Interroll also showcased its new patented MSC 50 (magnetic speed controller), an easy-to-install, maintenance-free solution for warehousing, e-commerce, food processing and any customer that uses flow racks for heavy containers. The MSC 50 controls the speed of boxes and plastic trays traveling on gravity roller conveyors and spirals or the end sections of sorters. Suitable for handling goods weighing up to 77 pounds, the MSC 50 features an eddy current brake, double shielding, which prevents magnetic emissions entirely and a bidirectional braking function.

Interroll Corp.
910-799-1100
www.interroll.com

RIDEABLE MATERIAL LIFT, END-OF-AISLE RACK PROTECTOR

Wildeck, Waukesha, Wis., introduced the new RiderLift Rideable Material Lift (RML), designed to increase the utilization of facility capacity gained from mezzanines, rack systems and pick modules. The RiderLift material lift comes in either “C” or “Z” loading patterns, features a keyed “enable” switch inside the car to ensure use only by authorized personnel and boasts a lifting capacity up to 2,500 pounds. The RiderLift RML also meets ASME A17.1/CSA B44 code requirements. Additional benefits include:

Increases material handling efficiency.
Allows workers to travel with their material between levels.
Improves safety, reduces fatigue and minimizes lost time accidents.

Wildeck also released a new family of structural steel end-of-aisle rack protectors to guard against fork truck impact at rack aisle corners in storage facilities, warehouses and distribution centers. Wilgard XT Rack Protectors are designed for heavy-duty rack protection in high traffic areas, and can provide an adequate barrier to forklift impact in everyday use. Intended for lighter-duty rack protection and provide a low-cost alternative to no rack protection at all. These protectors also withstand fork truck impact to rack uprights, avoid damage to inventory and come individual “right-” or “left” side rack or as a unitized “double-headed” protector that guards the entire rack width.

Furthermore, Wildeck’s subsidiary, Ladder Industries, introduced a LadderLink modular access system that provides a rugged framework of five core bolt-together components that create a customized access solution for distribution centers, warehouses and manufacturing operations. The LadderLink system utilizes a framework of five pre-engineered steel components that combine to create virtually endless configurations of work platforms, crossovers and stairs. Continuous toe-board/kickplate and handrail on platforms, ladders and stairs improves safety while standardized components reduce delivery time.

Wildeck, Inc.
262-249-4000
www.wildeck.com

GEARMOTORS, DRIVE UNITS

KEB America, a subsidiary of KEB Automation KG, Shakopee, Minn., showcased its line of gearmotors, which include options such as spring-set brakes, flange outputs, encoders, special paint or lubricants and low-backlash gearing.

For coordinating movement over multiple axes, KEB offers the modular H6 multi-axis drive. Customers can also choose from a B6 bridge rectifier or AFE (active front end) for line regeneration. A wide range of fieldbus communication operators helps with connection to an existing PLC. And, safety modules for functions like safe torque-off and safe brake control can be added to the drive.

KEB's R6 regenerative drive units are designed with advanced processing hardware and control algorithms to return otherwise unused energy to the grid. Returning the energy to the grid can also keep the temperature of the control room or cabinet lower. The R6 regenerative drive units are applicable for applications that lift and lower like hoists and cranes or cyclic applications like centrifuges.

KEB America
952-224-1400
www.kebamerica.com

MEZZANINE SAFETY GATE

PS DOORS, Grand Forks, N.D., showcased its ANSI- and OSHA-compliant SAFEMEZZ360 mezzanine safety gate. The SAFEMEZZ360 utilizes a counterbalanced gate system to provide 360 degrees of mezzanine ledge protection. In addition, it features a slam-proof, cushioned dampening system that protects personnel from dangerous and noisy slamming. This gate opens and closes smoothly on 2-inch nylon rollers and track system, allowing easy, one-handed operation. It’s constructed of heavy-gauge steel with a durable powder coat and safety yellow finish ideal for repetitive use. Plus, it bolts easily into place on a mezzanine, and is available in single- or double-pallet widths.

PS Doors also displayed the loading dock safety gate, which lifts a full 90 degrees (without pinch points) to allow clearance for loading and unloading while reducing the danger of falls from docks, bays or exposed edges. Its counterbalanced design enables easy, one-handed operation, and a unique dampening system keeps the gate from closing hard. Made from heavy-duty steel and featuring a powder coat yellow finish, the loading dock safety gate withstands repetitive use. Once assembled, it simply bolts to the existing floor or concrete, and is adjustable to fit standard 8- or 10-foot loading docks.

PS Doors
877-446-1519
www.pssafetyaccess.com

STREAMLINING OPERATIONS WITH THE CLOUD

Nova Cold Logistics streamlined operations among its five dispersed locations by tapping into HighJump’s 3PL warehouse management solution (WMS).

Canada-based Nova Cold Logistics, formerly Brookfield Cold Storage, operates some 19 million cubic feet of temperature-controlled storage space in five facilities, including one in Calgary, one in Brampton and three in Halifax. The company serves more than 60 diverse customers specializing in refrigerated and frozen foods that range from dairy, meat, poultry, fruit, vegetables, baked/packaged goods and a wide variety of seafood.

HighJump, Minneapolis, provides a plethora of comprehensive and modular 3PL WMS cloud-based solutions that enable NCL to up employee productivity, facility throughput and overall customer satisfaction. For instance, HighJump Pulse, the company’s supply chain analytics application, provides clear and real-time insights on which actions to take to enhance workflows. Each visual is interactive, drilling down to the relevant data source and outlining which action to take to improve processes and strengthen offerings.

Nova Cold Logistics
905-791-8585
www.novacold.com

HighJump Software
800-328-3271
www.highjump.com

INTELLIGENT LOADING ENVIRONMENTS

Zebra Technologies, Vernon Hills, Ill., announced SmartPack Trailer, which provides the transportation and logistics industry with real-time operational visibility. This innovative technology improves efficiency in loading trailers along with load quality, staff training and safety, and helps public and private carriers of freight and parcels across ground and air transport modalities build a smarter, more connected distribution network.

SmartPack Trailer captures operational data such as load density, trailer fullness, images of loads in progress and number of packages scanned and loaded per hour, giving organizations unprecedented insights to achieve peak levels of performance and profitability.

Due to a lack of visibility in the loading process, trailers are often loaded improperly, wasting available space. SmartPack Trailer solves this issue by drawing actionable insight from data provided by 3D sensors and camera technology on the loading dock, allowing organizations to eliminate wasted space and time.

SmartPack Trailer’s hardware, software and analytics integrates with various enterprise resource planning (ERP) systems to track volumetric efficiency, load rate and when a load is nearing completion. Drivers can be alerted in advance when a trailer is about to be closed out, resulting in lower dwell time and freeing up the dock so a new load can begin.

Businesses can also leverage the images from inside the trailer to track and monitor the lifting techniques of their employees, while enabling loading dock supervisors to make on-the-spot decisions to help employees work faster and more efficiently.

Zebra Technologies Corp.
866-230-9494
www.zebra.com

MODULAR TRASNFER, DIVERTER STATION

Regal Beloit Corp., Florence, Ky., debuted the MODSORT modular transfer and diverter station, which eliminates the need for a lift or pneumatics. The MODSORT station features the System Plast 2253RT roller top belt, which allows it to uniquely transfer and divert packages based on the sphere’s vector speed and direction while also featuring a 1-inch, on-center sphere array to allow for very small packages to be diverted. The station can divert on the fly or stop and divert at a true 90-degree angle, and is ideal for polybags and small packages while also easily handling boxes. MODSORT stations can be placed end to end to create a medium-rate sorter or integrated with conveyors to create transfer stations within conveyor systems. Customization is possible for picking and packing stations within the modern distribution center. MODSORT can also be easily integrated into new or existing material handling systems with the ability to transfer a wide array of products. The station features include:

Motorized drive rollers (MDR) and controls that employ run-on-demand technology.
24-volt DC motor and controls that allow flexibility in wiring and control.
The ability to divert exceptionally small packages and boxes.
No pneumatics, lifts or Z-direction position feedback devices are needed.
Safe, energy efficient, quiet and low-maintenance operation.
Controls that allow stand-alone programming or can interface to a PLC via network.

Regal Beloit also introduced the next generation of its SealMaster Skwezloc Locking Collar concentric locking collar. The new design accommodates commercial turned and polished shafting while improving lock reliability on turned ground and polished shafting. The Skwezloc Locking Collar achieves improved lock reliability through an innovative circumferential groove on its inner ring bore that reduces stress on the inner ring when properly clamped to the shaft. A larger cap screw and collar also improve the clamping force and holding power to the shaft. This locking collar also reduces stress concentrations when the collar is tightened through an optimized chamfer profile, and maintains the same simple single-screw installation of preceding models that prevents axial movement while eliminating the risk of pre-loading the bearing.

Regal Beloit Corp.
800-672-6495
www.regalbeloit.com

BATTERY MONITORS, CHARGERS

Advanced Charging Technologies (ACT), La Mirada, Calif., extended the capabilities of its BATTview battery monitors by adding data integration functionality between BATTview units and Quantum chargers. Data integration allows both Quantum chargers and BATTview units to optimize charge cycle communications in addition to scheduling and delivering precise equalization cycles and tracking charge cycle termination conditions. This allows for better overall diagnosis of charger and battery performance issues and demonstrates the future of smart devices for fleet asset, energy management and forklift battery charging technologies. Easy to install, each unit features an innovative combo probe with integrated battery temperature and water level sensors. All BATTview units effectively measure critical battery parameters, including voltage, current, electrolyte temperature, water level, AHR throughput and state of charge (SOC). BATTview units also log and store operational data, including charge, use and idle cycles, daily usage data, aggregate charge and use AHRs, as well as warranted AHRs. Equipped with wireless communications, BATTview supports wireless cloud integration, as well as remote monitoring and control. Data is uploaded to ACT’s ACTview cloud application, where users can centrally manage all battery assets, analyze operational data, optimize battery and fleet performance, generate performance reports and troubleshoot battery issues. BATTview units also feature power line communication, which enables direct communication with Quantum battery chargers via charging cables.

ACT also launched its Quantum battery chargers, which feature modular technology, built-in redundancy, plug-n-play operation and scalability through field expansion. Dubbed as the most intelligent chargers in the industry, Quantum chargers are equipped with wireless communications, equipped with power line communication and are UL/cUL certified and CEC compliant.

Advanced Charging Technologies
877-228-5922
www.act-chargers.com

AUTOMATICALLY GUIDED PORTABLE STRETCH WRAPPER

Orion Packaging, Alexandria, Minn., powered by Pro Mach, introduced the company’s first automatically guided portable stretch wrapper.

The AG360 is designed for those distribution centers and manufacturers looking for greater flexibility in securing pallet size and larger loads as well as improved load protection and assured material savings.

Warehouse personnel bring the new AG-360 automatically guided portable stretch wrapper to the load rather than the load to the stretch wrapper. The AG-360 automatically guides itself around the pallet or product, wrapping as it goes and adapting to the load’s size and shape.

Because the AG-360 is not confined to specific load or product dimensions, this machine is ideal for pick-to-order distribution centers and other warehouse environments where each day and every load is different.

The AG-360 features a powerful battery and sophisticated power monitoring system that lengthens the time between charging. The 7-inch IntelleVue HMI, which features intuitive graphical symbols, assists with easy operation and places extensive maintenance documentation on the machine for quick access.

Orion Packaging
800-333-6556
www.orionpackaging.com

AUTOMATED GUIDED VEHICLE WITH STRADDLE FORK COMPONENT

Dematic Egemin (formerly Egemin Automation Inc.), Grand Rapids, Mich., added functionality to its E’gv Compact mid-sized automated guided vehicle (AGV) with the addition of a straddle fork component.

Initially released as a tugger vehicle capable of towing up to 10,000 pounds, the E’gv Compact was designed from the ground up to be a smaller option to a full-size AGV.

Dematic Egemin (formerly Egemin Automation)
877-725-7500
www.dematic.com

MODULAR CHARGERS

Douglas Battery, Winston-Salem, N.C., showcased its full range of batteries and chargers, including LegaC2 high-frequency modular chargers. LegaC2 modular chargers are suitable for a wide range of battery capacities, and are designed to maintain peak efficiency at all times. Due to the modular construction, charger modules can be switched on and off automatically. If a single module develops a minor fault, the charger will bypass it and continue operation at reduced power, resulting in a continued charging process and uninterrupted fleet operations.

The Douglas DataTrac battery monitoring device can be installed right on the battery to capture real-time information on a range of battery parameters. This small unit records minute-by-minute data, then uploads it to a PC or tablet via Bluetooth. The Douglas DataTrac Reporting Suite then analyzes and converts the data into easy-to-read reports with actionable information.

Douglas Battery
800-211-3684
www.douglasbattery.com

ELECTRIC UTILITY VEHICLES

Absolute E-Z Up (AEUP), Charleston, S.C., partnered with Zallys, an Italy-based manufacturer of personnel carriers, electric vehicles and material handling equipment, to debut a new line of electrical utility vehicles.

The new line consists of over 70 products in three categories (tow, load and personnel carriers).

The electric wheelbarrows and loading equipment can safely and efficiently move materials up to 4,409 pounds.

The line of electric utility vehicles can push, pull or steer wheeled loads up to 33,069 pounds.

Whether picking orders or transporting personnel, Zallys line of electric personnel carriers safely transports up to 1,100 pounds and tows up to 5,500 pounds.

Absolute E-Z Up
843-388-2556
www.absolutee-zup.com

LITHIUM-SPECIFIC BATTERY CHARGER

Delta-Q Technologies, Canada, released its first lithium-specific battery charger—the ICL1200.

The new ICL1200 is a 1,200-watt charger, designed to optimally charge lithium battery systems with any lithium-ion chemistry (e.g. LCO, NCA, NMC, LMO, LFP, LTO, etc), suitable for use on any electric machine, including scooters, low-speed electric vehicles, boom lifts, floor care machines, automated guided vehicles (AGV) and more.

The ICL1200 uses controller area network (CAN bus) communications and carries a comprehensive set of global regulatory approvals, including touch-safe requirements for the European electric vehicle market.

Featuring a wide AC input range, the charger can operate on any single-phase electrical grid around the world. With a fully customizable field-replaceable cable design and the ability to act as both an on/off board chargers, the new ICL provides original equipment manufacturers (OEMs) with flexibility in design and deployment.

Delta-Q Technologies
604-327-8244
www.delta-q.com

RETAIL DELIVERY SYSTEM

ORBIS Corp., Oconomowoc, Wis., featured its spectrum of reusable packaging and retail delivery system.

The 42x30-inch small-format HP pallet frees up trailer space by allowing more pallets to fit in each vertical stack, while maximizing cube efficiency of the truck with 45 configurations vs the standard 30. This pallet allows full cases and split cases to be sorted and loaded at the distribution center to optimize routes. After arriving at the retailer, it can be moved directly to the floor and used as a replenishment vehicle at the point of sale. This small-format pallet maximizes floor space and fits in narrow aisles to accommodate compact retail formats. The pallet’s contoured corners won’t damage product, and the solid body construction accommodates a variety of load sizes and weights.

The OPTE Bulk is a collapsible bulk system comprised of a plastic pallet, reusable sleeve and top cap, in footprints from 32x44 inches to 40x48 inches. Sleeves are available in several heights, styles and access door configurations. When full, the OPTE Bulk protects bulk products and tote systems during shipping. When empty, the sleeves collapse for easier storing and reduced freight costs, and the lightweight components allow for safer handling.

Tote dollies are available for a variety of handheld totes and trays, and can be used within a distribution center for easy tote handling between workstations and at retail for efficient replenishment. Dollies are available in a variety of materials, footprints and configurations. Non-marking casters also are available for retail floors.

Carts can streamline picking and fulfillment in both distribution centers and retail environments. When integrated with reusable totes, users have a flexible system that connects picking to delivery. They can be integrated with reusable picking and distribution totes to more conveniently store and stage goods. The mobility of the carts is critical to accelerate picking speed and improve order accuracy in this fast-paced landscape. Standard carts feature powder-coated construction for a long life and aesthetics. All carts feature heavy-duty casters to minimize noise and ensure easy maneuverability.

The Pally is part dolly, part pallet. This dual feature allows materials to be stored, transported and distributed with less equipment, minimal labor and few touch points. The Pally is what unloads and moves the materials to their destination. When mobile, the Pally quickly converts to static mode with a press of the pedal. When static, the rubber braking stabilizers ensure the Pally withstands lateral force, allowing for stable transport within a trailer. For small-format retailers, the Pally supports frequent product deliveries and easily maneuvers in tight spaces. It also assists in picking and fulfilling material, and enables staging of e-commerce products designated for store pickup.

ORBIS also showcased its newest products, the BulkPak and ORBIShield lines.

ORBIS Corp.
800-890-7292
www.orbiscorporation.com

SORTATION SOLUTIONS, LABOR MANAGEMENT SOFTWARE

Intelligrated, Cincinnati, displayed its lineup of sortation solutions, fulfillment technologies, labor management software and lifecycle support services.

Bomb bay, cross-belt, tilt-tray, sliding shoe, push tray, dual-tray and sweeper sorters are designed to handle the product sizes and packaging types of e-commerce. The IntelliSort HDS, for instance, offers an innovative dual-sided design that fits a high density of chutes in minimal floor space, an ideal solution for zone-skipping applications that pre-sort orders according to destination prior to releasing them to parcel carriers.

Labor management software from Intelligrated Software helps operations meet rising customer service expectations while driving labor savings and ensuring process rigor, both in distribution centers and in stores. And, Intelligrated’s Momentum WES platform offers the flexibility and speed necessary to respond to operational demands in real time and drive complex omni-channel and e-commerce fulfillment.

Intelligrated
866-936-7300
www.intelligrated.com

TABLET, LAPTOP DOCKING & MOUNTING SOLUTIONS

Havis Inc., Warminster, Pa., displayed new docking and mounting solutions for numerous brand computers, including the recently-added DS-DELL-700 Series of IP-rated fixed docking solutions with internal power supply options for Dell Latitude 12 Rugged Tablets. These solutions are designed to increase mobile productivity for in-vehicle material handling applications, including forklifts, mobile carts, and pallet jacks.

Havis works directly with laptop and tablet manufacturers such as Dell, Getac, Microsoft, Panasonic and more to ensure device compatibility with docking stations. In fact, Havis partnered with Dell Corp., Round Rock, Texas, to develop the new patent-pending DS-DELL-700 Series, which provides a fixed docking solution to secure Dell Latitude 12 Rugged Tablets in applications requiring an IP65-compliant rating and an internal power supply.

Havis also displayed a range of mobile office accessories, including power supplies, keyboards and screen blanking solutions.

Havis Inc.
800-524-9900
www.havis.com

STORAGE INNOVATIONS, ORDER FULFILLMENT SOLUTIONS

Frazier Industrial Co., Long Valley, N.J., showcased a team of storage innovations and order fulfillment solutions, designed to maximize space, improve productivity and increase order picking efficiency.

The Ergo Deep Reach, for instance, is an alteration of the Ergo Beam, developed in response to customer needs for an advantage when picking heavy cases. Ergo Deep Reach’s pallet locations sit at a low level while enabling workers to seamlessly walk through the aisle from one row to the other. This patent-pending solution boasts 4-inch structural steel beams, creates easy access to rear carton location for improved picking productivity and is ideal for first and second level order picking applications, at a capacity up to 2,500 pounds.

The Pallet Mole features the latest technology in high-density storage, storing up to over 40 feet high and 50 pallet positions deep, while increasing productivity and maintaining SKU selectivity.

SelecDeck Carton Flow is the ideal solution for rising SKU counts and slow moving items. By converting lower pallet rack levels to SelecDeck, users are said to increase floor pick locations by 25%. SelecDeck’s universal shelf bed accommodates cases of all shapes and sizes and provides quick and easy product mix changes.

Frazier also announced the opening of its newest plant in Escobedo, Nuevo Leon, Mexico. The plant will manufacture 2 million pounds of steel per month.

Frazier Industrial Co.
800-859-1342
www.frazier.com

REUSABLE LIGHTING SOLUTIONS

Foreverlamp, Torrance, Calif., showcased its LED lighting solutions designed to replace HID high bay lighting.

These advanced LED lighting solutions enable customers to re-use their existing lighting fixtures in an eco-friendly manner by simply replacing a light bulb. Each lamp is designed to work with the existing magnetic ballast and sockets, and doesn’t require any re-wiring, reconfiguration and/or contractors to install.

Foreverlamp is said to be the first in the industry to introduce a 1000W and 400W plug-n-play metal halide replacement lamp.

The advanced 1000W retrofit LED solution—the RS Series—was developed to replace 750W and 1000W metal halide lamps, providing up to 52,000 lumens with a CRI of 83 in 5000K.

The Foreverlamp Retrofit Series consists of the GS, PS and HS Series that offer versatile lumen outputs from 18,000 to 27,000 that are compatible with 400W through 175W pulse and probe start ballasts. The GS Series comes standard as a bi-directional uplight/downlight for high output applications with a range of 9,900 lumens to 24,000 lumens. The PS Series delivers a smaller, yet powerful form factor with up to 21,000 lumen outputs and available in standard and high output.

The DLC Approved LED HB Series high-bay fixtures are designed to replace a 400W HID fixture, and are DLC-approved and UL and CE listed.

Foreverlamp
310-320-8811
www.foreverlamp.com

ROUTE DISTRIBUTION SOLUTIONS

Magline, Standish, Mich., acquired the assets of The Mule battery powered lifting product from Beyond Products, Inc., Milford, Conn. As a result, it launched LiftPlus, a versatile all-in-one system that encompasses an electric screw drive system providing smooth and quiet operation. Its narrow footprint fits through doorways and into tight spaces, eliminating the need for a fork truck when not required. The available end effectors are equipped with quick-change brackets, allowing one LiftPlus unit to perform multiple jobs. Plus, it easily folds for storage and transporting.

Magline also teamed up with Rotacaster, Australia, to create the Self-Stabilizing Hand Truck, which features a fully supported rotation wheel base for easy maneuverability in confined spaces. The integrated kickstand holds the truck in an upright position when loading or when a load is not present.

The Self-Stabilizing truck also makes it easier for operators to elevate rather than lift up curbs or over obstructions without reversing.

And, the new propulsion assist feature and lift system for the CooLift provides assistance while pushing a loaded CooLift over rough terrain, inclines or thresholds. The easy-to-use propulsion controls include a throttle interlock feature to minimize accidental activation of the propulsion system. Propulsion is activated with a separate button, so the user maintains complete control when in use. The center drive wheels automatically return to free-wheel mode when the throttle is released to allow operators to move the CooLift with ease when propulsion is not needed. The CooLift units also come equipped with a fully electric lift system. The lift is chain driven, with twin lead screws at the front of the deck and a linear actuator at the rear of the deck. A microprocessor control system with encoder feedback provides smooth, quiet operation during lifting and lowering, and the capacity ranges up to 1,500 pounds.

Magline
800-624-5463
www.magline.com

FORKLIFTS

Manitou Group, West Bend, Wis., launched a new range of industrial forklifts, including 25 new models that offer a variety of electric, diesel and gas options and a capacity range from 3,300 to 15,432 pounds.

On display was the new Manitou MI25G forklift, which features a lifting capacity of 5,500 pounds and a lift height up to 10 feet x 10 inches. This forklift comes equipped with a powershift transmission, duplex mast and a 35 hp LPG engine.

The new ME316 offers a lift capacity of 3,520 pounds and a lift height up to 21 feet x 4 inches. This machine was redesigned to emphasize a more modern and stylized concept.

Fitted with a 48-volt battery, these electric machines are ideal for logistic centers, loading and unloading vehicles, storage/warehouses, distribution centers, procurement centers and more.

Manitou Group
262-334-9461
www.manitou.com

CRADLE-TO-GRAVE TRACKING SOLUTION

DM Logic, Pittsburgh, Pa., introduced STEPLogic Trace, a comprehensive solution that supports cradle-to-grave tracking within the distribution center. Trace was designed to manage the aggregation of serial numbers in a parent child relationship, creating efficiencies in managing the data without compromising quality. The system is audited and validated for FDA Part 11 compliancy, and enables companies to record serialized drugs, aggregate them by unit of measure and then connect multiple systems, platforms and trading partners to view the supply chain in its entirety. Trace also allows for the serialization of every type of transaction or can be configured to manage capture of serial numbers just on inbound and outbound transactions. Users can create apps, write scripts and run reports to match the requirements of the DSCSA and other country mandates. Trace and can easily integrate with any WMS and integrates with SAP ATTp and Tracelink, as well as with conveyor scanning and sorting systems.

DM Logic also presented STEPLogic Warehouse, a WMS designed for small to medium-sized businesses. This app-based platform gives users the ability to personalize the full system in real time, as well as design new screens, reports and RF messages through decision-tree analysis.

DM Logic
412-458-4010
www.dmlogicllc.com

ELECTRIC FORKLIFT CHARGER

AeroVironment, Inc., Simi Valley, Calif., launched a patent-pending advanced version of its ConnectRx for its PosiCharge ProCore line of electric forklift chargers for the materials handling industry.

The advanced ConnectRx boasts sophisticated cable connector health monitoring technology designed to detect connector abnormalities during charging sessions. It immediately alerts users to possible charger and battery output problems that could potentially result in damage to the forklifts or facilities and injuries to employees.

In addition, PosiCharge ProCore’s anti-arc disconnect feature protects the operator and minimizes wear on the connectors. ProCore’s advanced charge algorithm manages voltage and battery electrolyte temperatures in real time and actively compensates for superior battery-gassing control.

AeroVironment, Inc.
626-357-9983
www.avinc.com

END-TO-END SOLUTIONS

Tetra Pak, Vernon Hills, Ill., now offers a full array of services to help food and beverage manufacturers achieve world-class manufacturing operations.

Tetra Pak Services’ offerings include a wide variety of products and services, such as consumables, upgrades, personnel evaluation and customized training, remote equipment monitoring and remote support and consulting.

Consulting is one Tetra Pak Services offering where experts measure, benchmark and develop a customized continuous improvement program. It covers five key areas—operational performance, quality, environment, production information management and supply chain and logistics.

Tetra Pak Services are enabled by cutting-edge technologies and digitalization that facilitate customer remote support, condition monitoring, training and access to data and information from around the globe.

Tetra Pak US
847-955-6000
www.tetrapak.com/us

SUSTAINABLE SHIPPING SOLUTIONS

Box Latch Products, Pewaukee, Wis., offered an innovative low technology solution to address contemporary business issues associated with waste management, supply chain sustainability, lean manufacturing and employee health/safety.

Box Latch Products are a reusable alternative to tape, staples and bands, and can be incorporated into closed loop systems, work-in-process (WIP) and parts inventory storage operations. Plus, all Box Latch Products are made from 100% recycled black ABS plastic, and the orange anchors are made out of virgin nylon and are recyclable.

Box Latch Products are ideal for manufacturing, process and industrial products, retail and consumer, transportation and logistics, wholesale and distribution and packaging industries.

Box Latch Products
920-541-3404
http://boxlatch.com

HIGH-PERFORMANCE AS/RS

Murata Machinery USA, Inc. (i.e. Muratec), Charlotte, N.C., dubted its new Uni-SHUTTLE HP, a high-performance automated storage retrieval system (AS/RS).

The Uni-SHUTTLE HP is designed to provide best-in-class capacity and performance through a combination of flexible storage functionality, high-capacity transport and sorting capabilities.

For more on this and other AS/RS units, check out Refrigerated & Frozen Foods’ May 2017 issue, which covers new AS/RS technologies.

Murata Machinery USA, Inc.
800-428-8469
www.storageandretrievalsystems.com

100% RECYCLABLE PALLETS

Paxxal Inc., Noblesville, Ind., rolled out new pallet to the U.S. market.

The Paxxal North American Pallet is made from 100% recyclable, patented composite material with impact resistance and durability properties. The Paxxal Pallet exceeds all of the North America GMA specifications, weighs less than 50 pounds and features reinforced blocks, 95% top deck coverage, a solid core, internal reinforcement for better rackability, wider 4-way entry, rubber inserts to prevent slippage, a one-piece top and bottom deck design, RFID and barcodes, hand holds, stretch wrap corners and chamfered undersides and decks for easier pallet jack and forklift use.

Additional features include:

More durable than wood or plastic.
Lower product damage.
30% lighter than wood.
Environmentally safe.
High-impact resistant.
Excellent resistance to extreme temperatures, bacterial growth, corrosion and UV.
Hygienic and exempt from fumigation requirements.
Pending FM and UL listed.
100% recyclable with indefinite life span.
Potential for color coding/product identification

Paxxal, Inc.
317-296-7724
www.paxxal.com

END-TO-END SOLUTION FOR WAREHOUSING, MANUFACTURING, ORDER FULFILLMENT

Vecna, Cambridge, Mass., unveiled Logistics Solution, an end-to-end logistics approach that re-imagines automation for manufacturing, warehousing and omni-channel fulfillment.

Vecna’s Logistics Solution is powered by artificial intelligence that continually optimizes workflow and integrates any and all material handling platforms, including but not limited to Vecna’s full spectrum of robots. This solution is based on four pillars:

Industry-leading, facility-level simulation determines best targets for automation, identifies the right mix of robot capabilities and demonstrates clear ROI before implementation.
Said to be the widest and most capable collection of next-generation autonomous robot platforms available.
Provides real-time optimization through a proprietary task manager and WMS/MES integration for order processing.
Delivers comprehensive support, including a remote-assist capability.

In addition, the Logistics Solution comprises consultation services, software implementation, automated robot platforms and ongoing support.

Vecna’s proprietary simulation software determines optimal automation platforms for each facility’s unique floor plan, throughput and resources. Based on this information, customers implement automation platforms from the conveyor, lifter, tow tractor or VGo telepresence series.

The task manager optimizes the execution of prioritized delivery tasks by leveraging the most appropriate resources given the relevant dynamic constraints.

Remote assist proactively monitors uptime to ensure that a facility’s operations flow smoothly even in situations that bring other robots to a dead stop.

Vecna
617-864-0636
http://logistics.vecna.com

COUNTERBALANCE PEDESTRIAN STACKER

The new Combi-CS counterbalance pedestrian stacker from Combilift, Greensboro, N.C., combines optimum narrow aisle performance with full visibility of the forks, load and surroundings for enhanced health and safety procedures.

With tilting mast, the compact design of the Combi-CS enables it to work in the smallest operating aisles, and boasts a lift capacity of 1,850 pounds at 24 inches.

And, the unique patented multi-position tiller arm offers better visibility of the load and surroundings.

Combilift USA
877-266-2456
www.combilift.com

WIRELESS CHARGING SYSTEMS

Delta Group, Fremont, Calif., launched new wireless battery charging systems for the material handling industry.

These wireless charging systems can be applied to a wide range of industrial vehicles, including forklifts and automated guided vehicles (AGVs). They cover the applications from 300W to 30kW, and can be designed for any power level depending on utility infrastructure and installation site. The 30kW wireless system can charge a 600Ahr-48V battery in 60 minutes.

Delta’s wireless charging system can be mounted to the wall or floor, and is available in a range of power levels. It is comprised of a base pad that connects to a wall box and a low weight on-board unit integrated into the vehicle. The 1kW can charge with a 20 mm gap between the base pad and on-board unit. The system can be programmed for any type of battery. The transmitting and receiving sections communicate via WIFI. Communications with the vehicle are via CANBus.

Delta Americas
510-668-5100
www.delta-americas.com/promat2017

ROUGH TERRAIN FORKLIFT

Liftking Manufacturing, Canada, introduced the Liftking ML series of 4-way multi-loaders, which boasts capacities ranging from 6,000-22,000 pounds and lifts from 12-24 feet. Each unit features all-wheel drive, all-wheel steer and all-wheel brakes, as well as a hydrostatic drive system, a torsion-resistant frame and ergonomically designed operator’s compartment. Ideal for handling long or normal loads that have to move from inside/outside, on and off racks and narrow aisles and doorways, the ML series equipment can be used as an aisle truck, traditional forklift or a side loader.

Liftking also introduced the LK135EL electric forklift, which has been engineered from the ground up to provide high capacity in a small footprint. This tough, compact model boasts a capacity of 13,500 pounds in the same amount of space as a typical 12,000-pound model. Features include excellent maneuverability, dual AC drive motors with high tractive force, full electronic and speed steering control, hydraulic over electric function controls, high capacity 80V battery and easy access maintenance points to keep you up and running. The LK135EL can be operated inside a standard ISO container making loading/unloading smooth and efficient. It can stack rolls of paper up to 3 high, making it ideal for the port, food and beverage industry applications.

Liftking Manufacturing Corp.
905-851-3988
www.liftking.com

RACK REPAIR SOLUTIONS

Mac Rak, Joliet, Ill., showcased its line of repair and protective guarding solutions.

These custom engineered, bolted and welded rack repair products comply with all ANSI / RMI MH-16.1 standards. The bolted rack repair products maintain the original designed column strength while dramatically increasing impact resistance of the damaged rack section to defend against future damage. And, the engineered rack-lifting jack requires minimal unloading of product.

Mac Rak’s portfolio includes 26 different column styles for all punches, dimensions and types of pallet rack systems.

Mac Rak, Inc.
815-723-7400
www.macrak.com

END-TO-END SUPPLY CHAIN SOLUTIONS

Datalogic, Eugene, Ore., showcased its portfolio of supply chain solutions to be used in every facet of the supply chain to efficiently and effectively detect, identify, mark, sort, ship, receive and fulfill.

The solutions include:

Omni-channel fulfillment using the Jade automated scanning portal.
Machine vision technology for “beyond barcode” solutions.
AV7000 high-performance, long-range linear camera.
Inventory management using the FalconX3+ and SkorpioX3 mobile computers.
Item traceability using the PowerScan family of barcode readers.
Delivery verification by the DL-Axist PDA with Android.
Warehouse management through the implementation of multiple UHF RFID options. http://www.refrigeratedfrozenfood.com/articles/92407-high-frequency-rfid-solutions

Datalogic ADC, Inc.
541-683-5700
www.datalogic.com

EXPANDED APPLICATION PROGRAMMING INTERFACE

Seegrid, Pittsburgh, Pa., expanded its Supervisor application programming interface (API) to offer more advanced, connected solutions.

This API connects the Seegrid platform to upper-level production management systems, removing points of interaction for the customer, directing material flow and managing overall operations.

Building upon Seegrid Supervisor, the fleet management system that empowers customers to manage, monitor and control their vision guided vehicles (VGVs), the API ensures that enterprises operate at peak performance. Supervisor interprets operational instructions and executes material handling actions to completion, enabling full integration with dispatching systems (WMS/MES) and providing seamless day-to-day management. API integration also streamlines communication with network PLC devices to dynamically re-route VGVs, react to facility emergency systems, remotely call from any work cell or dispatch to a different location to support changing material demand.

Seegrid Corp.
412-379-4500
www.seegrid.com

AUGMENTED REALITY SOLUTION

Voxware, Hamilton, N.J., partnered with smartglass hardware provider Vuzix, Rochester, N.Y., to develop an augmented reality (AR) offering that brings voice and scanning together with vision and image capture to create a comprehensive personnel optimization solution.

This AR solution uses smartglass technology to improve packing and shipping and returns and receiving in the distribution center.

In the packing and shipping AR workflow, for example, as items are selected in the warehouse and prepared for shipment, a packer can capture a photo with his/her smartglasses to ensure the correct item is selected, packed properly and is leaving the warehouse in pristine condition. Voxware’s technology also provides evidence for filing claims with third-party shippers and the ability to refute false claims made by consumers.

The returns and receiving workflow works in a similar manner to ensure the right product is being returned or to confirm the reason for the return.

Voxware
609-570-6800
www.voxware.com

Vuzix
585-359-5900
www.vuzix.com

STAND-UP BATTERY LIFT TRUCKS

Hyundai Forklift, Norcross, Ga., introduced the BCS-9 stand-up counter-balanced battery lift trucks for narrow aisle operation in distribution and manufacturing environments. The three new models – 15BCS-9, 18BCS-9 and 20BCS-9 – are available in 3,000-, 3,500- and 4,000-pound capacities.

The powerful dual drive motors and 4-wheel configuration deliver exceptional stability and gradeability. Designed for optimum reliability and efficiency while providing low noise levels, the AC motors include temperature sensors to ensure longer motor life. Equipped with on-demand steering, the forklifts’ hydraulic motors are activated while steering to reduce steering noise and energy consumption.

The ergonomically designed operating system includes an adjustable armrest, a large, cushioned backrest and a contoured, minimal-effort joystick.

An advanced, 3.5-inch LCD color monitor with self-diagnostic system allows the operator to control the machine. The monitor provides such information as speed, steering wheel position, travel direction, battery discharge and work mode. The standard load indicator system measures the weight of the load being lifted.

The battery compartment features a side battery removal assembly for easy removal and replacement. And, the 8kHz high-frequency ZAPI controller provides smooth, quiet operation and protection for low and high voltage, overheating and fault recording. Electric disc brakes provide emergency stopping and parking, and are actuated automatically when the pedal is released.

Hyundai Forklift
877-509-2254
www.hceamericas.com

EXPANDABLE PALLET FLOW LANE

Mallard Manufacturing, Sterling, Ill., introduced Extend-a-Rail, a mobile, expandable pallet flow lane that provides temporary pallet staging where and when it’s needed. Extend-a-Rail delivers measurable productivity improvements and reduces travel time from production line to storage area, dock to truck for order fulfillment, or truck to pallet for carton offloading and pallet building. Extend-a-Rail also rolls into place as a compact telescoped unit that expands into a dense, push-assisted lane up to 10 pallets deep. Once locked in place and fully extended, pallets are loaded on one end and walked/pushed along the durable wheeled tracks to the opposite end for forklift extraction. After all pallets are removed, the lane folds back into place for storage or to be moved to the next activity area. Extend-a-Rail features include:

Retractable design offers a variety of lengths.
Flip-down handle makes it easy to move and fold for compact storage.
Feet lock in place to easily brace and stabilize the unit.
Light, yet rugged aluminum rails ensure easy transport.
Anti-backup devices can be used to prevent pallets from shifting

Also new is the pallet jack access ramp for pallet flow. This product marries the pallet jack and floor-mounted pallet flow to increase efficiencies in product staging areas and elsewhere in the warehouse. Constructed using heavy-duty galvanized material, this simple tool provides a quick, easy solution for the pallet jack operator to access the floor-mounted pallet flow. Features include:

Reduces the number of forklifts and operators vs. bulk stacking.
Provides better space utilization – fewer aisles needed.
Reduces travel time – vehicles travel to staging lanes vs. full distance.
Maintains proper (FIFO) inventory rotation – critical for dated goods and food products.
Eliminates chaos and contention in dock area by separating order staging and put-away.
Enables quick access to flow lanes from load or pick side.
Frees up forklifts for order picking operations.

Mallard Manufacturing also expanded its line of pallet separators.

Mallard Manufacturing Corp.
800-243-6694
www.mallardmfg.com

REAL-TIME DISTRIBUTION SYSTEMS

Numina Group, Woodridge, Ill., demonstrated its latest real-time distribution system—RDS-Warehouse Execution and Control Software WES-WCS—which combines pick-by-voice and put-to-light order picking and consolidation into a pick, pack and ship suite for e-commerce and omni-channel distribution operations.

Pick by voice directs the primary picking directly to the shipping carton while also directing the picking of items to the put-to-light consolidation operation. When combined with put to light, it allows both single zone picking direct to the shipping carton and simultaneously sweeping items across all of the warehouse zones to consolidation totes.

Put to light put walls scale from small to large order consolidation requirements with 50-plus order consolidation shelf positions. Each shelf includes a pick-to-light/put-to-light multi-color display indicator, confirmation button and shelf color LED light-bar illuminator. Each display position includes a color light bar that illuminates to light the entire shelf position to quickly and accurately guide the operator to put and verify placement of the required items to the required shelf. Operators use a hands-free bluetooth ring 2-D scanner to scan either the item barcode or the tote/case batch of items to rapidly light, put and confirm orders. When the last item is scanned, the alpha numeric display lights up, showing the order is complete and the required carton size for packing and shipping.

The Numina Group
630-343-2600
www.numinagroup.com

LOAD-STABILIZED HOIST

Engineered Material Handling (EMH), Valley City, Ohio, released the new Model LS Load-Stabilized Hoist, ideal for transporting loads quickly, securely and safely. With a unique and robust rope tensioning design and reeving configuration, load swing is dramatically reduced, even during quick starts and stops.

The EMH Model LS Load-Stabilized Hoist is available in two versions— a single girder side-mounted hoist with capacities up to 12.5 tons and a double-girder hoist with capacities up to 25 tons. Each hoist is equipped with 3 or 6 separate load ropes with each individual load rope to keep the load securely and safely in position.

Options include weighted weighing devices, rotation capabilities, power supply for magnetic systems or for grabbers, overload protection, load indication, outdoor operation additions, lighting and more.

EMH Inc.
330-220-8600
www.emhcranes.com

ENGINE-POWERED FORKLIFT

Komatsu Forklift U.S.A., Rolling Meadows, Ill., showcased its BX50 Series of engine-powered forklifts in both cushion tire and pneumatic tire models in 4,000-, 5,000-, 6,000- and 6,500-pound capacity. The BX50 blends power, performance and operator comfort, providing the operator with the tools necessary to handle the toughest applications with maximized efficiency and productivity. Additional features include:

Sharp styling, easy maneuverability, low center of gravity and dynamic appearance.
Dual floating structure cushions the drive components and operator cabin for greater operator comfort and reduced vibration.
KOPS Plus locks out lift, tilt and travel when the operator leaves the seat.
EPA Tier 2-compliant ECCS high torque engines for LPG or dual fuel operation.
High visibility EZview masts.
Tilt steering console with small diameter steering wheel and hydrostatic power steering.
Single piece, fully insulated all-steel engine cover for reduced heat and vibration.
Wide-open step area with non-slip surface and full-width rubber floor mat.
Advanced EZlift hydraulic system with tandem pump design enables efficient lifting without accelerating the engine.
Komatsu- designed and manufactured transmission with high-capacity oil cooler and aluminum alloy transmission case.
Advanced counterweight design increases airflow into the engine compartment while greatly reducing exhaust gas flow into the operator’s face during rearward driving.
Extended service intervals reduce downtime.

Komatsu Forklift also released the new hydrostatic drive FH-2 Series, which boasts 8,000- to 11,000-pound capacity. The FH-2 Series, electronically-controlled hydro-static or HST, was designed to utilize highly reliable, field-proven drive and control components such as Komatsu’s exclusive hydro-static drive system (HST), advanced closed center load sensing (CLSS) hydraulic system and KOMTRAX, the company’s GPRS/GPS wireless information delivery and tracking system. Additional features include:

Spacious operator compartment with full suspension seat.
Tilt and telescopic steering console with small diameter steering wheel and spinner knob.
Fully hydrostatic power steering.
Airtight wet disc brake system to assure exceptional overall durability.
CLSS produces just the right amount of flow and hydraulic pressures demanded by the situation, maximizing fuel efficiency.
HST drive allows for directional changes to be accomplished smoothly without releasing the accelerator pedal.
Adjustable auto engine shutdown system prevents needless idling.
Adjustable “turtle” control switch offers four different control speed settings for precise speed control in tight working situations.
KOMTRAX on-board wireless fleet management system with dash-mounted color monitor.

Komatsu also showcased its AM50 Series of compact 3-wheel electric TOTAL AC forklifts, which deliver 3,000-, 3,500- and 4,000-pound capacity. New features include:

“TOTAL AC” drive system, hydraulic system and power steering system.
Spacious operator compartment with full suspension seat, seat deck-mounted proportional hydraulic control valve levers, unique, highly efficient thumb actuated forward and reverse button on the side of the lift/lower lever.
High-visibility masts.
Tilt and telescopic steering console with small diameter steering wheel and spinner knob.
Fully hydrostatic power steering.
Airtight wet disc brake system to assure overall durability.
Meets IPX4 waterproofing standard for reliable outdoor performance in the rain and snow.
Ideal for use in freezers and coolers and in any application that may require frequent washdowns.
Rubber-mounted rear axle absorbs shocks and vibrations for greater operator comfort.
Optional features include cold storage package and fishery specification package.

Komatsu’s series of electric, narrow aisle, AC-powered reach trucks are available in single reach models with 3,500- and 4,500-pound capacity and a double reach model in a 3,000-pound capacity. FR Series features include:

36-volt electrical system.
Komatsu Intelligent Control System for smart control of AC drive and AC hydraulic systems.
Multi-function control handle for efficient and precise control of all truck functions.
High visibility mast with reinforced outrigger legs and bolt-on load wheel toe boxes for ease of maintenance.
Single rear drive with spring-loaded stabilizing caster.
Advanced proportional hydraulic control system provides infinite control with increased efficiencies and reduced energy consumption.
Rugged and dependable heavy-duty pantograph mechanism with dual-reach cylinders to handle the toughest applications

The new BBX50 model 4-wheel electric forklift offers lifting capacities ranging from 4,000-6,500 pounds. These trucks are total AC and feature both an AC drive motor and an AC hydraulic motor, and allow operators to control several key programming functions, including maximum speed, lifting speed and regenerative braking. Additional features include:

Ideally suited for indoor applications such as warehousing, grocery, beverage and more.
36- and 48-volt electrical system automatically detects battery voltage.
TOTAL AC system provides power for all truck functions, including drive, hydraulics and steering.
Regenerative electrical braking is programmable in direction reversing, neutral (with accelerator pedal raised), ramp operation and brake pedal.
Service brakes are hydraulically operated, self-energizing, drum and shoe-type brakes on each drive wheel for positive operator control.
The operator compartment is designed for comfort and productivity with large open steps, low step height, wide open floor board with optimum pedal placement, tilt steering column, small diameter steering wheel, display panel on console and seat-side hydraulic levers.
Solid beam steer axle is mounted on rubber mounts with eccentric trunnions to absorb impact and control axle articulation.
EZview Mast System offers excellent operator visibility.
The dash display unit is also used to access the main controller for setting adjustable parameters and for service technician access for troubleshooting.

Komatsu Forklift U.S.A., LLC, a division of Komatsu America Corp.
847-437-1823
www.kfiusa.com

RUGGED TABLET WITH 3D CAMERA

MobileDemand, Cedar Rapids, Iowa, designed an innovative 8-inch rugged tablet with integrated 3D camera.

The xTablet T8650 is engineered specifically for the mobile workforce, where productivity is key and on-the-go performance is a must.

The Intel RealSense 3D rear-facing camera captures 3D scenery and objects, overlaying virtual information into a live image feed. Users can capture depth-based images for applications such as volume dimensioning, measurements, scene capture and more. The camera boasts multiple image sensors allowing depth sensing to see the world in 3D much like humans do.

The xTablet T8650 runs enterprise-ready Windows 10 Professional, and is partnered with an Intel Atom X5- Z8550 processor, 4GB of memory and 64GB of storage. Other unique features include a high-performance 2D barcode imager, fingerprint reader, 4G LTE, GPS, dual color cameras, hot swappable batteries, vehicle mounting and more.

MobileDemand
319-363-4121
www.ruggedtabletpc.com

MATERIAL HANDLING SOLUTIONS

The KION Group, Summerville, S.C., launched what is dubbed as the largest product line in the history of the material handling industry.

This is the first time KION is showcasing its offerings together with Dematic, Grand Rapids, Mich., since its acquisition in November 2016. In fact, the KION Group was represented by five brands – Linde, Baoli, Dematic, Dematic Egemin and Dematic Retrotech.

The release includes five new Linde and Baoli forklift trucks, developed specifically with the needs of the North American market in mind. For example, the Linde Series 1347 is an electric, cushion tire truck powered by either a 36V or 48V battery. The Linde Series 1219 and 1319 are two internal combustion, counterbalanced torque converter trucks. Powered by a Ford 2.5-liter fuel-injected engine, the 1219 is suited for outdoor applications, whereas the 1319 is suited for indoor use. All three trucks feature load capacities ranging from 5,000-6,500 pounds.

The Baoli KBD Series features a Kohler Tier 4 Final diesel engine and load capacities up to 7,000 pounds.

KION NA also introduced the Linde Series 1279, an electric Class I truck with pneumatic tires featuring a load capacity of 13,000-17,500 pounds. Two additional Baoli models and a Linde Class I stand-on electric will be added to the company's product line later this year.

Supplementing Dematic’s range of products and services will be an advanced operational “piece picking” robotics solutions powered by the Dematic iQ Warehouse Execution System, specifically designed for dynamic order fulfillment.

The KION Group
843-875-8000
www.kion-na.com

FLEET MANAGEMENT SOFTWARE

I.D. Systems, Inc., Woodcliff Lake, N.J., launched its latest generation of user software, Vision Pro.

Vision Pro features an exception-based, intuitive and easy-to-navigate user interface with advanced technologies that allow for tighter integration with WMS, ERP and maintenance software packages. Combined with PowerFleet IQ, an analytics platform, this 1:2 combination improves the timeliness and quality of operational and strategic decision making.

The new software is available as a fully hosted, cloud-based software as a service (SaaS) platform or as a locally installed server-based system behind a customer’s own firewall. Vision Pro provides online user access on any device – mobile phone, tablet or desktop – enabling users to manage their fleets and stay connected to critical operational information anytime, both on or off premises.

Vision Pro delivers new reporting capabilities through best-in-class third-party embedded tools, including report search, content search, advanced sorting, filtering and graphing. Integration with Google Maps provides accurate visualization of asset location inside the facility, enabling managers, operators and maintenance personnel to find vehicles faster and improve operational efficiency.

Vision Pro also utilizes data collected from the PowerFleet vehicle management system (VMS), consisting of an on-board device installed on material handling equipment and user software. The on-board device collects and wirelessly transmits vehicle information such as data on safety, compliance, maintenance and efficiency.

I.D. Systems, Inc.
866-410-0152
www.id-systems.com

SELF-DRIVING VEHICLE

OTTO Motors, a Canada-based division of Clearpath Robotics Inc., redesigned the OTTO 100 self-driving vehicle to meet the rigors of industrial environments, while continuing to maintain the flexibility to work in a lab, at manufacturing plants and everywhere in between. Designed for durability in a variety of environments, this vehicle features rugged, all-metal construction and an integrated lift for automated loading and unloading.

The newly introduced OTTO M is the software that enables Industry 4.0 capability and connects OTTO self-driving vehicles with the material flow in a production line. OTTO M houses an industry-leading mapping experience brought to life with an intuitive mobile and desktop interface. OTTO M also exposes a standard API for integration with ERP and MES systems to orchestrate complex automation with existing enterprise software.

OTTO Motors
800-301-3863
www.ottomotors.com

TERMINAL TRACTORS

Hoist Liftruck, East Chicago, Ind., expanded its electric tractor line to include flooded lead acid, fast charge, hydrogen fuel cell and lithium ion charging options.

Hoist Liftruck rolled out its first AC power-driven motor on the electric Lazer Series, which features extendable counterweight and an electric option.

Pneumatic tire lift trucks will also now offer an electric model as well as the cushion tire Lazer Series. The P-Series and Neptune Series will be available in the first quarter of 2018.

And, in partnership with Axletech, Troy, Mich., Hoist Liftruck launched the electric P-Series (the PE Series), which boasts a capacity range from 22,000-36,000 pounds.

Hoist Liftruck
800-367-5600
www.hoistlift.com

PERFORMANCE, OPTIMIZATION CONSULTING SERVICE FOR SUPPLY CHAINS

Canada-based TECSYS unveiled ProCheck, a strategic performance and optimization consulting service that helps distribution organizations attain the highest returns on their supply chain operations while meeting their business objectives.

Through this offering, distribution executives, along with TECSYS’ Optimization Consultants, will focus on key drivers that jump start operational performance and establish the foundation for continuous success. ProCheck is designed to identify baselines from which progress toward operational objectives and goals can be measured and gaps reduced.

TECSYS’ ProCheck includes the following performance track services:

ProCheck Business - focuses on distribution organizations’ operational goals and objectives. TECSYS’ optimization consultants work with customers toward mapping out their objectives and goals, aligning them with metrics and KPIs, creating an action plan to monitor their performance using dashboards and analytics and implementing a program for continuous improvement.

ProCheck Warehouse - a comprehensive assessment of a distributor’s warehouse operation across a multitude of factors. It is designed to compare an organization’s warehouse operations with best practices, identify the areas for improvement and provide actionable recommendations and guidance to implement best practices in their warehouse operations.

TECSYS Inc.
800-922-8649
www.tecsys.com

MULTI-CARRIER SHIPPING SOFTWARE

ADSI, Schaumburg, Ill., released Ship-IT 7.0, a user-configurable, multi-carrier shipping software, designed for shippers who want to tailor their own system without relying on IT resources.

The new software includes robust multi-carrier shipping software capabilities, along with an intuitive dashboard where users can create, modify and test their own business rules and documents. This release also includes optional modules for order management, cartonization and additional integrations with eBay, Amazon and other online marketplace platforms.

Ship-IT 7.0 offers the following capabilities:

Business Rule Engine. Designed to enable non-technical users to create their own shipment processing rules, this lets customers react quickly to dynamic business changes.
Document Engine. Where users can select standard, carrier-compliant shipping labels, documents and emails or create a branded version of their own.
Cartonization Module. Ensures orders are packed in the most optimal package size for lowest-cost shipping rates.
Expanded E-Commerce Marketplace Integrations. Ship-IT 7.0 can also be configured to automatically process Amazon Seller Fulfilled Prime orders and connect to many e-commerce platforms such as eBay, Overstock, Magento, Shopify, ChannelAdvisor and more.
Expanded Carrier Options. Ship-IT 7.0 offers ADSI’s largest selection of carriers that can be onboarded to date.
Mobile-Ready Deployment. ADSI continues to expand its software on a growing line of mobile computers.

ADSI
877-755-2374
www.adsionline.com

INDUSTRIAL TIRES FOR MATERIAL HANDLING

Trelleborg, Wakefield, Mass., showcased a sampling of its full range of tires for the material handling market. These include the OEM-approved Pit Stop Line Elite XP resilient, Monarch press-on solid and the T-900 industrial pneumatic.

The Pit Stop Line Elite XP resilient features a built-in, visible line that appears when the tire has just 100 hours remaining before replacement. This unique innovation allows users to achieve the best total value of ownership, as well as benefitting from increased productivity and safety and reduced environmental impact across the fleet.

Also featured were the FL-08 and the FL-01 pneumatic tires.

Trelleborg Wheel Systems Americas, Inc.
800-948-8473
www.trelleborg.com

PREMIUM FLAT PLATE BATTERY

Exide Technologies, Milton, Ga., announced the GNB Marathon FPX Premium Flat Plate battery for motive power applications.

The Marathon FPX flat plate battery is designed for medium to heavy-duty industrial use and for opportunity charging applications.

Features include:

Up to 10% more active material and higher paste density enables a robust design to meet demanding operating conditions.
Charged on state-of-the-art Inbatec equipment to protect plate integrity and increase performance and cycle life.
Improved plate curing process for stronger paste cohesion.
Increased antimony alloy level for extended cycle life.
Optimized acid gravity for lower corrosion and longer cycle life.

Exide Technologies
888-563-6300
www.exide.com

BARCODE SCANNING SOLUTIONS

Scandit, San Francisco, released Barcode Scanner SDK 5.2 for iOS, Android, Windows and other supported platforms. This latest iteration includes a new premium feature called MatrixScan that enables users of any camera-equipped device to locate, track and decode multiple barcodes at once.

MatrixScan help users find a specific product among many similar boxes, localizes and decodes all barcodes in the frame and then highlights codes matching search criteria. An augmented reality feature can superimpose product information, such as product images, on physical goods.

The MatrixScan user interface also shows users which barcodes have been captured and which ones still need to be scanned. Other uses include simultaneous capture of multiple codes on a form or label, e.g., receiving entire pallets with a single scan or capturing all codes on a shipping label.

Scandit Inc.
415-528-5050
www.scandit.com

MAGNETIC SOLUTIONS FOR WAREHOUSING, MANUFACTURING, SUPPLY CHAIN MANAGEMENT

Master Magnetics (The Magnet Source), Castle Rock, Colo., provides workhorse magnets for the supply chain and distribution industries.

Magnetic inventory labels are ideal for efficient inventory control organization, and come in four styles—magnetic data card holder kits, magnetic label holders with clear plastic sleeves, magnetic strip with vinyl coating and standard flexible magnetic strip. Easily repositionable and available in a range of widths and lengths, magnetic inventory labels hold pre-printed or handwritten inventory labels, and hold data cards that contain important product information such as names, SKUs, barcodes, prices, descriptions and more. When inventory changes or moves, just reposition the magnet.

Also new are Super Grip Magnetic Sign Holders, which provide a simple method of attaching a sign to metal racking. This channel magnet features a clear acrylic grip that securely holds aisle, direction or hazard signs vertically or horizontally. With 60-pound pull strength, these sign holders provide added durability, preventing the magnetic base from being pulled out of place.

A full line of magnetic hooks provides storage and safety options in the warehouse. Available in a range of sizes and pull strengths up to 65 pounds, magnetic hooks are ideal for aisle and lane chains, storage of cables, chains, wires, tools,, and other items and and hanging and mounting of repositionable items like work lights and fixtures. Simple to move and re-use in various locations throughout the warehouse, this line of magnetic hooks boasts different attachments, including carabineers, key ring hooks, swivel hooks and reversible hooks.

Magnetic sweepers reduce the danger associated with flat tires and injuries caused by nails, scrap iron particles, welding remnants, wire, staples, tacks and metal shavings. These super-powered, permanent magnetic sweepers feature push, hang or trailer-type styles, range from 12-96 inches in width and are ideal for the fast and efficient removal of hazardous scrap metal debris from warehouses, loading docks, parking areas, runways, manufacturing and shop areas, job sites, workshops and other high-traffic areas.

Master Magnetics, Inc.
800-525-3536
www.magnetsource.com

FIXED-MOUNT BARCODE READER

Cognex Corp., Natick, Mass., debuted the DataMan 70 series, a line of compact fixed-mount barcode readers small enough to fit in the palm of your hand.

DataMan 70 series offers manufacturing and logistics companies higher performance than single-line and raster laser scanners. Its flexible configuration options and small size also make it ideal for mounting in tight spaces on production lines and in machinery.

DataMan 70 is optimized with industry-leading barcode reading algorithms and individually controlled LEDs to ensure continuously high read rates.

Cognex Corp.
855-426-4639
www.cognex.com/dataman-70

ROBOTIC GOODS-TO-PERSON TECHNOLOGIES

OPEX Corp., Moorestown, N.J., released Perfect Pick HD, unique, robotic goods-to-person order picking technologies for warehouses and distribution centers. The HD in Perfect Pick stands for “high density,” storing custom totes two deep on either side of the aisle. New features include:

Twice the storage density provides a smaller footprint with greater flexibility to slot items across a warehouse.
80-pound capacity of the iBOT allows for heavier payloads.
Over-height detect eliminates jams due to overflowing totes.
Integrated pick-to-light workstation streamlines picking operation and reduces latencies.

Perfect Pick HD operates on a single automated component, the iBOT, same as its companion, Perfect Pick, but has been enhanced to deliver heavier payloads – up to 80 pounds. The patented iBOT is a wireless, robotic delivery vehicle that navigates along an integrated track system to retrieve, store and sort inventory items. iBOTs are powered by onboard ultra-capacitors, which recharge as the iBOT moves through the system. OPEX traffic control software monitors the position of all iBOTs and directs their movements for maximum efficiency and throughput. Perfect Pick HD is engineered for scalability and flexibility– iBOTs can be added or removed from the integrated track system in a matter of minutes without disrupting ongoing operations.

Also new is Sure Sort, a highly scalable and configurable single item sorting system. Sure Sort is a robotic eaches and small item sorter that delivers a wide variety of items into a compact array of customizable sort locations. Regardless of size, packaging or orientation of an item, Sure Sort will scan items and deliver each piece in a single pass.

OPEX Corp.
856-727-1100
www.opex.com

ELECTRIC CHAIN HOISTS

Engineered for operator comfort, the new CM Rocket universal pendant control from Columbus McKinnon Corp., Getzville, N.Y., delivers precision control and accuracy for any application. The CM Rocket pendant control’s unique rocker switch and comfort‐fit design give operators ultimate load control while reducing thumb strain and fatigue. The wide shape of the rocker switch, along with its rugged, no‐slip directional indicators, allows for easy operation with or without gloves. Its curved, well‐balanced shape fits comfortably in the palm of your hand, requiring minimal wrist flexion for operation. And, the ribbed grip helps ensure the operator maintains a secure and comfortable hold in all environments.

The CM ShopStar VS electric chain hoist now comes with a variable speed, and features a high, H4‐plus duty cycle and compact design. The ShopStar VS features a lifetime‐lubricated gear train and a fully enclosed hoist frame designed to protect the hoist motor from environmental contamination. Its H4‐plus duty cycle delivers more than 300 motor starts per hour and Class F motor insulation for heavy‐duty use. It also comes in capacities from 250 to 1,100 pounds, and features speeds up to 63 feet per minute.

The new CM Tornado 360° features the revolutionary Sidewinder lever handle and its ergonomic design allows operators to be more productive with significantly less effort compared to conventional ratchet lever tools. The Sidewinder lever handle features a 360-degree rotating lever and a fold-out revolving handle to reduce repetitive wrist action.

The CM Hammerlok coupling link with a CM web sling attachment features the CM Weblok Assembly for synthetic sling lifting applications. The CM Weblok boasts a double load pin retention system, using both traditional and bolt/lock nut retention, preventing the load from backing out during extreme use.

Columbus McKinnon Corp.
800‐888‐0985
www.cmworks.com

ORBITAL WRAPPING MACHINE

The new TAB Wrapper Tornado “Skinny Series” orbital wrapping machines from TAB Industries, LLC, Reading, Pa., wrap low-profile and limited-length products in plastic film for secure storage, warehousing and transportation without the need for pallets, boxes or containers. Ideal for wrapping bars, tubes, tires, building products, rolled goods and more, this semi-automatic orbital wrapper allows a single operator to feed the products from a roller conveyor or roller ball table and wrap them hands-free via foot pedal control. A variable frequency drive provides operator control over the wrapping speed for fast production and safe operation. TAB Wrapper Tornado Skinny Series wrappers are designed on a compact footprint with a wrapping ring diameter from 40-80 inches and a choice of 5- or 10-inch wide machine-grade stretch film rolls.

Meanwhile, the Perfect Storm features patent-pending technology that automatically senses the presence of a pallet load, then automatically wraps plastic stretch film 360 degrees around and under both the pallet and its load. The Perfect Storm includes an integrated, powered conveyor to stage and automatically feed the palletized loads into the wrapping ring and discharges them wrapped and ready for warehousing and transportation. Developed to increase speed and improve efficiency in packaging and material handling, the TAB Wrapper Tornado Perfect Storm wraps common pallet loads in 15 seconds, and accommodates pallet loads of virtually unlimited lengths. It also includes a PLC controller with selections based on the size of the pallet, number of wraps and locations of wraps on the pallet load to customize wrapping to the weight, shape, dimensions and other characteristics.

TAB Industries, LLC
610-921-0012
www.tabwrapper.com

OUT-OF-THE-BOX SMART PRODUCT SOLUTIONS

Lenze Americas, Uxbridge, Mass., delivered out-of-the-box smart product solutions for easy commissioning and operation of roller and chain conveyors.

Lenze Smart Products deliver a superior mechatronic drive solution for clearly specified roller and chain conveyor applications. Drive selection, definition, installation and parameter setting help streamline the process of defining the conveying system, selecting the installation version and fixing the payload. Smart Product solutions come equipped with engineering documentation and design of ready-made modules, including CAD blueprints, dimensioned drawings and EPLAN macros for easy integration by machine builders.

Plus, the built-in intelligence can be paired with a smartphone for remote authenticated user access in Industry 4.0 initiatives.

Lenze Americas
800-217-9100
www.lenze.com

BULK CONTAINERS, WMS UPGRADES

The packaging systems division of SSI Schaefer Systems International, Charlotte, N.C., introduced the GlobalStac bulk container, which collapses for easy return shipping. The GlobalStac offers 95% cube utilization in both 40-foot sea containers and 53-foot tractor trailers. It delivers a 12.9-inch collapsed height and allows up to 256 containers upon return shipment for tractor trailer truckloads and 176 units in 40-foot sea containers.

SSI SCHAEFER also introduced the latest upgrade for WAMAS, a warehouse management software (WMS) suite, designed to optimize order fulfillment and labor management. This latest version enables the utmost efficiencies in both manual and fully automated warehouses. WAMAS optimized fulfillment creates a smooth run time throughout the entire day, and provides complete visibility in real-time across multiple facilities.

New to SSI SCHAEFER’s portfolio is the Weasel, an autonomous guided vehicle (AGV) that integrates into production utilizing only a small footprint. The Weasel is designed for low throughput and long distance transfers, and masters almost any transport task with minimal implementation. The Weasel AGV navigates along an optical track eliminating physical barriers, and can transport weights up to 35 kg and unit sizes from 120 x 120 x 45 mm to 650 x 450 x 510 mm in temperatures ranging 5°C up to 50°C. The Weasel is powered by rechargeable battery packs with operating times to accommodate 2 shifts or up to 16 hours between charges.

SSI Schaefer Systems also opened a new manufacturing facility in San Luis Potosi, Mexico.

Schaefer Systems International, Inc.
704-944-4500
www.ssi-schaefer.com

REPORTING SERVICES FOR BATTERY STEWARD SOFTWARE

Flow-Rite, Byron Center, Mich., unleashed Battery Steward Reporting Services, a cloud-based solution that helps operations managers proactively identify neglected, misused and abused industrial batteries.

The 14 new reporting services include:

Missed Task Report. Manage by exception and discover what battery maintenance tasks have not been completed.
Equipment Age Report. This report delivers relevant age information of the fleet.
Battery Condition Report. At a glance, gain insight into the cable condition, cleanliness and contact condition of battery inventory.
Activity Reports. Dig into specific tasks to see what, when and who completed maintenance activity. And, review activity trends over time to uncover hidden and useful information about internal processes.

Flow-Rite Controls Ltd.
616-583-1700
www.flow-rite.com

ORDER PICKER

Mitsubishi Caterpillar Forklift America Inc. (MCFA), Houston, Texas, introduced the new 3,000-pound capacity Jungheinrich EKS 314 order picker to its North American product line. This new energy-efficient model can run up to 16 operating hours on one battery charge.

The new model can reach order-picking heights of up to 366 inches, and is specifically designed for high pick rate and high-density storage applications. The EKS 314 boasts top travel and hydraulic lift speeds in addition to extended 1,000-hour service intervals.

Unique benefits include:

Advanced proprietary 3-phase AC technology. The EKS 314 utilizes advanced 3-phase AC technology, ensuring strong acceleration, high lifting and lowering speeds, lower energy consumption and longer run times. Combined with regenerative braking, regenerative lowering offers immediate use of generated power, providing prolonged battery life. This advanced technology allows operators to run the order picker up to 16 hours on one battery charge.
Stable control handle base. This solid, intuitive control handle allows operators to grip it securely during travel, yet retain precise control of travel and lifting functions. The angle and height of the base are engineered for maximum operator comfort to enhance on-the-job confidence.
Fold-up monitored side gates. The side gates are nested and out of the way when in the up position, giving the operator maximum access when picking products.
Stable operator platform. Designed with the operator in mind, the platform includes an ultra-comfort cushioned floor to help isolate the operator’s feet and legs during order picking and driving, providing enhanced stability. Removable storage bins and 5-volt, 2 Ampere USB power supplies allow operators to store their items and charge accessories while working.
Sealed components. For greater longevity, the EKS 314 includes more reliable operation and added protection in dusty or moist environments.
Full-color interactive display. The display panel shows key performance indicators and truck status information in an easy-to-read manner for increased awareness.

Mitsubishi Caterpillar Forklift America Inc.
877-543-6757
www.jungheinrich-lift.com

WMS’ NEW USER INTERFACE OFFERS MULTI-CLIENT CAPABILITY

viastore, Grand Rapids, Mich., upgraded its warehouse management system (WMS) viadat 9.0 to include a new, easy-to-use and intuitive user interface. viadat 9.0 is independent of databases and operating systems, and its scalability and multi-client capability make it suitable for e-commerce businesses and logistics service providers. viadat 9.0 includes more than 2,500 functions in 16 languages for manual or automatic storage, picking and distribution. This means that the WMS can be used across multiple locations and international borders, and allows for uniform, streamlined intralogistics processes company-wide. Viadat 9.0 can be connected to all ERP systems, implemented using the configuration wizard and customized to meet individual requirements. With a simple mouse click, the user can create new forklift or picking workstations, add additional storage zones and integrate further warehouse equipment components such as shuttle systems or driverless transport systems. The user interface also minimizes the time needed for training, reduces errors to a minimum and provides a valuable basis for monitoring and decision making.

viastore also presented viarobot, a robotic system that allows operators to automate their conventional manual warehouse without additional infrastructure such as rails or special racks. The system automatically stores, retrieves and relocates containers and cartons and transports them to the order picker. Thanks to the use of intelligent software, viarobot adjusts to all structures of the building, regardless of obstacles and without interruption. The robot operates at a speed of 6 feet per second and at a storage height of up to 13 feet. When the lithium-ion battery is running low, viarobot automatically drives to its charging station. The device can also work in the dark and in unheated environments.

viastore SYSTEMS Inc.
616-977-3950
www.us.viastore.com