PACK EXPO 2018: Innovation in Action

From Big data analytics, the Industrial Internet of Things (IIoT) and artificial intelligence to machine learning, digitization and the cloud-based solutions, PACK EXPO International showcased innovation in action at this year’s tradeshow, Oct. 14-17 at Chicago’s McCormick Place.

Produced by PMMI, The Association of Packaging and Processing Technologies, Reston, Va., PACK EXPO International co-located with the Healthcare Packaging EXPO to host 2,500 suppliers and 50,000 attendees from more than 125 countries in over 1.2 million net square feet of exhibit space.

Here’s a rundown of equipment, materials, technologies and solutions introduced and/or on display at the show.

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CONVEYORS INCREASE PACKAGING, PROCESSING EFFICIENCIES

Dynamic Conveyor, Muskegon, Mich., presented a variety of DynaClean and DynaCon conveyor systems.

An assortment of DynaClean Sanitary Conveyors on display showcased how a variety of food products can be effectively and efficiently conveyed. DynaClean conveyors offer a patented design that is simple, quick and easy to disassemble and clean. There are no tools needed, no small parts to lose and no nooks and crannies to clean. DynaClean conveyors feature an open design with no place for food or bacteria to hide.

Also on display was DynaCon Reconfigurable Conveyor, which offers packagers the ability to build their own conveyors using modules (like Lego building blocks) to configure and later reconfigure their conveyor layouts. Modules are built using plastic injection molded parts, which bring strength and durability to the conveyor system, while remaining lightweight enough to be easily reconfigured.

Dynamic Conveyor Corp.
800-640-6850
www.dynamicconveyor.com

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CLEAN ROOM DOORS

Rite-Hite Doors, Milwaukee, Wis., introduced FasTrax doors.

The roll-up design of FasTrax doors allows them to operate at speeds of 100 inches per second, minimizing air intrusion while maximizing productivity. These high operating speeds also decrease the likelihood of forklift collisions. However, if bumped or impacted, a FasTrax door can easily reconfigure itself to get back onto the door track. It is also said to be the safest door in the industry, with features such as Soft-Edge Technology and thru-beam photo eyes.

FasTrax doors feature a 1-piece radial header, which is machined from a solid block of UHMW plastic. It meets both USDA and FDA standards for cleanup. The door’s fabric is a smooth polypropylene, which provides higher resistance to acids and bases and a lower water absorption rate than vinyls and urethanes.

The FasTrax door design also uses non-corrosive Lexan and UHMW side frames, which meet government guidelines for washdown and bacteria control. Side frames stand off from the wall to minimize surface-to-surface contact, reducing pockets where bacteria can grow. Additionally, it has a washdown-rated drive system and controls.

FasTrax can be used in a variety of applications, including washdown, high wind and cooler or freezer high-cycle application.

Rite-Hite
800-456-0600
www.ritehite.com

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FORWARD-LOOKING PACKAGING INNOVATIONS

Toray Plastics (America), Inc., North Kingstown, R.I., featured advancements in its Torayfan clear barrier BOPP, Torayfan white BOPP and Lumirror high barrier PET packaging technologies.

These portfolios are manufactured with Toray’s proprietary technology and include thin and ultra-thin offerings, transparent high-barrier, metallized to replace foil, a white pigmented appearance, bio-based materials, integrated sealant technology with improved hermeticity and seal strength, easy-open packaging and lidding, “premium feel” outer webs and solutions for digital printing and e-commerce applications.

Among the products highlighted at the show for refrigerated and frozen food applications are:

• Toray’s new Lumirror high-barrier PET films designed to provide extended shelf life. New MK6HB metallized film offers outstanding oxygen and moisture-barrier protection, and PA1HB is a clear-barrier film that delivers outstanding oxygen barrier. Both offer superior aroma protection.
• New Over the Mountain (OTM) high-barrier BOPP films. These OTM films are designed with integrated sealant technology, improved hermeticity (air tightness) and the seal-strength to withstand air pressure changes that occur when products are transported in changing altitudes, which can cause a package to burst. They’re also robust enough to eliminate the need for a separate sealant film and allow a switch from a complex 3-ply lamination to a 2-ply structure. OTM films are ideally suited for regional manufacturers who want national distribution or e-commerce applications.

Toray Plastics (America), Inc.
401-294-4511
www.TorayFilms.com

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INSPECTION SYSTEMS

METTLER TOLEDO Product Inspection, Lutz, Fla., grouped systems by types of product inspection rather than by types of equipment.

For instance, the equipment groupings, including metal detectors, checkweighers, machine vision and x-ray inspection systems, serialization and track-and-trace systems, demonstrated free-flowing and bulk products, packaged products, rigid containers, pumped food products and unwrapped and unpackaged products.

METTLER TOLEDO Product Inspection
800-221-2624
www.mt.com/pi

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BLOWMOLDER MANAGEMENT SYSTEM

Agr International, Inc., Butler, Pa., featured its latest developments for managing the production and quality of plastic and glass containers.

Agr’s Process Pilot blowmolder management system is designed to simplify the production of PET bottles in three easy steps—1. measure; 2. control; and 3. optimize. 

The Process Pilot offers precise material distribution management and hands-off control of blowmolder parameters. The latest version of this system offers expanded measurement capability with the means to accurately measure material thickness as thin as 0.001 in (0.025 mm). This capability makes it possible for bottle manufacturers to produce bottles with less material and thinner sidewalls while still maintaining desired quality and performance characteristics.

For glass container producers, Agr featured its latest developments in precise dimensional, thickness and coating measurement. The equipment can be used in the lab or on the plant floor to help manufacturers ensure high-quality container production.

Agr International Inc.
724-482-2163
www.agrintl.com

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MIDRANGE ENDLOAD CARTONER, FLOW WRAPPER

Bosch Packaging Technology, New Richmond, Va., launched the new Kliklok Midrange Endload Cartoner (MEC), which features a future-proof sanitary design, tool-less changeover and easy operator access. The Kliklok MEC packs up to 170 cartons per minute, and is designed to handle a wide range of carton sizes, for products as small as ¾-inch thick single-serve pizza to a 4-inch-tall cake. The Kliklok MEC boasts an open-channel, stainless-steel frame and angled surfaces, thus eliminating a place for product or debris to accumulate. Moreover, the machine is IP65-washdown rated, the electrical cabinets are mounted overhead for safety and assist unobstructed operator access and the design features full-length doors to allow walk-in access for maintenance and changeovers. The Kliklok MEC features the patented rotary carton feeder, which erects cartons in the direction of product flow with what is said to be a 30% greater carton-open time. This allows the use of carton board with a higher recycling content. The straight-pick motion reduces wear on suction cups and short, rigid bars minimize deflection. Kliklok endload cartoners are used in the frozen foods, refrigerated/prepared foods, bakery, snack and confectionery industries. They erect, load and close standard sleeve cartons, open-end 5-crease sleeves, octagonal gusseted and open-corner cartons, gable-top and flip-top cartons and other special shapes. 

Bosch also launched the Pack 102. Based on the Stratus/Pack 101 flow wrapper, the new version stands out with full stainless-steel design for easier cleaning, increased productivity and what is said to be the widest product size range available on the market, suitable for nearly any food and non-food application. The Pack 102 is an entry-level horizontal flow wrapper designed to pack up to 150 products per minute. Thanks to its easy-to-use software and simple mechanism, it is an ideal solution for small and mid-sized businesses looking to automate their production, needing to run small batches for seasonal promotions or new market launches. Additionally, the Pack 102 can flexibly wrap products of various sizes, ranging from small and flat to very large and tall products, either individually or grouped on cards or trays.

Bosch also debuted its new virtual reality planning tool—Virtual Layout—which converts a 2-dimensional sketch into a 3-dimensional image of a planned packaging system within a very short space of time. With the help of virtual reality (VR) controllers, users can move through the system virtually and view all the machines in their original size. This immersive 360-degree experience gives a realistic impression of the system when standing in the production hall. The educational modules cover a range of subjects, such as the removal of machine parts, with highly detailed functions, e.g. being able to zoom in or out, or move around the machine.

Bosch Packaging Technology, Inc.
715-246-6511
www.bosch.us 

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PACKAGING INNOVATIONS

Mondi, Jackson, Mo., presented numerous innovations designed to fulfil packaging trends.

For example, Mondi’s new packaging laminate – BarrierPack Recyclable –helps reduce plastic packaging waste through recycling. This plastic laminate for pre-made pouches and form-fill-seal (FFS) roll-stock is fully recyclable without any compromise of quality or functionality.

Also new is the perFORMing brand, a natural brown formable paper for shallow tray applications such as cheese, meat or salmon. perFORMing combines two Mondi materials—Advantage Formable paper and a new barrier coating produced in-house—in a patented thermoformable packaging solution that offers excellent packaging properties and optimal formability. Compared to other trays, it is said to use up to 70% less plastic and its paper grade is naturally brown instead of dyed brown.

Mondi’s improved SPLASHBAG is a water-repellent pasted valve bag ideal for dry, powdery materials. Originally launched in 2015 and improved through R&D, this bag is even more water repellent than before. It resists direct rain for up to 6 hours, and can be stored in damp environments for up to5 days without moisture spoilage.

Mondi also introduced ultra-HD printing to the U.S. market. Ultra-HD printing incorporates an advanced separation technology that dramatically improves the vividness of flexographic printing to produce photographic quality that matches or even exceeds that of rotogravure. Print resolutions are equivalent to 300-plus lines per inch. The Ultra-HD print option is available for Mondi’s FlexziBox line of reclosable bags.

Mondi also featured Peel Pak and HYBRIDPRO bag. Peel Pak is a unique bag for packaging dry dairy and related food products suitable for a clean room environment. It’s a “bag in a bag”—the inner polyethylene bag is heat sealed and can be completely separated from the outer paper plies or glued to meet customer requirements. The HYBRIDPRO bag is a water-repellent paper bag that is still fillable on conventional paper bag filling systems.

MailerBAG is a reusable and recyclable paper bag for e-commerce shipments. Its flap boasts a double adhesive strip with release liner, making it easy for consumers to re-use the same packaging to return any unwanted items. Mondi’s corrugated Re(use) box follows a similar concept, as it’s equipped with a double-tape and a tear-open strip to simplify shipping, opening and returning a parcel without any difficulties or tools like tape and scissors.

Mondi also presented its latest containerboard portfolio member ProVantage Powerflute. Designed for the safe packaging and transport of fruits and vegetables, ProVantage Powerflute resists moisture and humidity and ensures more reliable packaging performance, particularly for long-distance transport of valuable goods.

Mondi also exhibited its recently launched specialty Kraft paper grade, Advantage Formable brown. Thanks to its unique paper properties that allow a symmetrical material stretch, the grade is ideal for numerous applications in food packaging such as shallow trays.

Mondi North America
770-243-5410
www.mondigroup.com

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LABEL PRINT APPLICATOR ELIMINATES USE OF MIDDLEWARE

FOX IV Technologies, Export, Pa., introduced the new 5610 label printer applicator, which offers the ability to print and apply a label format sent directly to it in a PDF format without the use of middleware. 

Thanks to the 5610’s on-printer PDF app, label designs can be sent directly to the 5610 in PDF format from ERP systems, such as Oracle and SAP, as well as graphics programs, eliminating the middleware and any translation errors that could occur.

Plus, these documents can be archived for later retrieval and reprinting, and PDFs can be created at the intended print size, eliminating the need to scale documents, which can induce barcode scanning issues.

Other features include a large, icon-based, 7-inch full color HMI, two USB host ports, 16-inch OD label roll capacity for high-volume applications, repositionable control box and optional RFID encoding.

FOX IV Technologies
724-387-3500
http://foxiv.com

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AUTOMATIC, REPEATABLE CHANGEOVERS WITH THE PUSH OF A BUTTON

Triangle Package Machinery, Chicago, developed the new Changeover Wizard, available on the Flex I Cartoner – Gen 3.

The Changeover Wizard provides automatic, repeatable changeovers with the push of a button. Benefits include ease of use, improved efficiencies, reduced product waste and less time required for downtime and training. The Changeover Wizard is an ideal solution for contract packagers and other companies running multiple carton sizes. 

The Changeover Wizard evaluates all machine adjustment settings stored within the carton recipe. If operator intervention is required to shift or change a part, the wizard alerts the operator with photos identifying the part, as well as text instructions. Operators need only push a button to launch a stored recipe for single package cartons. When switching from a single package carton to a dual-package carton, the Changeover Wizard shows the operator which parts they’ll need and how to quickly adjust to the new carton size.

The Changeover Wizard allows operators to change carton sizes in only five minutes vs. 20 minutes on previous versions of Triangle’s Flex 1 Cartoner. It also delivers extended production runs with an optional extended carton magazine that holds up to 1,000 carton blanks.

Also on display were:

• Model XYRJ vertical form-fill-seal bagger, which features easily rotatable sealing jaw to run a variety of package styles, including 3-sided seal, gusseted, pillow bags and stand-up pouches with zipper.
• Model XYS08/7U with Ultrasonic cross seal and back seal for applications requiring 100% seal integrity, such as leafy produce, liquids, cheese and more.
• Flex 1 Cartoner – Gen 3 with new automatic Changeover Wizard offers automatic changeover in only five minutes.
• Model A918 combination weigher includes in-line and belt-fed models, and can be designed for a wide range of food packaging applications.

Triangle Package Machinery Co.
800-621-4170
www.trianglepackage.com

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SMART MOTION CONTROL SOLUTIONS

AMK Automation Corp., Carpentersville, Ill., exhibited smart, versatile, efficient motion control technology to help solve many of the packaging industry’s most persistent challenges.

AMK Automation showcased new additions to the AMK portfolio, including:

MAKe automation packages are designed to add new flexibility and ease of integration to the company’s AMKASMART family of servo modules. These two new software packages simplify two key configuration challenges—adding an automatic adjustment/recovery system to an existing machine motion control network and adding a package that automates and streamlines servo motor and drive configuration for conveyors and conveyor cells.

Hybrid automation solutions provide flexibility with centralized solutions for when power is needed. This hybrid approach seamlessly integrates servo modules like AMK’s cabinet-based AMKASYN KE series power supply with decentralized components such as the AMKASMART ihXT drive-integrated servo motor module. Plus, they’re engineered from the ground up to be fully cross-compatible.

The AMKASMART decentralized drive technology provides true modularity for machine construction with limitless machine power and the ability to eliminate control cabinets. The AMKASMART product family includes a variety of servo controllers, such as the compact iX servo controller; the iC servo converter, consisting of a servo controller with integrated power supply module; and the iDT "all-inclusive model," in which the servo controller is installed directly on the motor.

The new electronic cylinder SEZ is a linear drive motor system in which the rotor is pressed directly onto the screw. Featuring high and constant force, high precision and high energy efficiency, the closed-loop positioning and force control of the SEZ make it an ideal alternative to other linear technologies, such as pneumatic or hydraulic cylinders, rack and belt drives and linear motors. With several options available for screw and strength length, motor type and acceleration, the SEZ is installation-ready and provides high rigidity without additional wearing parts.

AMK Automation Corp.
847-565-2652
http://us.amk.systems

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PLC-BASED CHECKWEIGHER FEATURES NON-PROPRIETARY CONTROLS

Spee-Dee Packaging Machinery, Sturtevant, Wis., manufactured the Evolution Checkweigher, a PLC-based checkweigher that features non-proprietary controls.

The Evolution Checkweigher provides access to data, which can then be downloaded via Ethernet IP, Modbus TCP/IP, USB and other methods. The Evolution offers end-users the ability to calibrate in the field, without the need of a Spee-Dee technician.

Packages are weighed with an Electro Magnetic Force Restoration (EMFR) technology that is dubbed to be 10 times more accurate than traditional strain gauge load cells. The Evolution can handle primary packages, such as bags, pouches, canisters, jugs and jars.

The Evolution can be used as a stand-alone unit or integrated with Spee-Dee auger, cup and rotary fillers, or with existing production equipment. With a unique 3-leg design and without an electrical cabinet, the Evolution’s small footprint easily fits into a production line and is simple to set up and balance.

In addition, a tool-less, open design enables easy cleaning. The Evolution comes with a standard 7-inch, full-color HMI display, and either an anodized aluminum or stainless-steel base.

Spee-Dee Packaging Machinery, Inc.
877-375-2121
www.spee-dee.com

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DISTRIBUTED SERVO SYSTEM

Beckhoff Automation, Savage, Minn., demonstrated its new AMP8000 distributed servo drive system alongside a complete lineup of automation hardware, software and networking solutions.

The AMP8000 distributed servo drive system promotes advanced motion control architectures that are easily adjustable through dramatic reductions in electronics, mechanical hardware and cabling. By combining a servo drive and servomotor into one device, the AMP8000 system reduces overall packaging machine footprint and space requirements inside control cabinets and enclosures. A single coupling module operates up to five drives using the EtherCAT P One Cable Automation solution, which supplies industrial-grade power and EtherCAT industrial Ethernet communication.

To supply entire smart factories, Beckhoff displayed a number of IoT-ready automation and control solutions. Expanding into the realm of time-sensitive networking (TSN), Beckhoff introduced the EK1000 EtherCAT TSN Coupler, which expands the Beckhoff EtherCAT I/O system’s industrial networking interoperability to include TSN. This makes migration to new vertical and horizontal communication systems easier and permits easy IoT and cloud retrofits for industrial systems already in the field.

Representing the newest generation of Beckhoff Industrial PCs (IPCs), the C6015, C6017 and C6030 IPCs are Microsoft Azure-certified and work with Amazon Web Services (AWS), SAP HANA and other cloud services. The C6015 incorporates an Intel Atom processor (up to four cores), and the newer C6030 uses Intel Core i-series processors of the 6^th and 7^th Generation. The latest entry into the range, the C6017, offers the same Intel Atom processors found in the C6015, but adds two more RJ45 interfaces and two additional USB 2.0 ports. The three IPCs are ideally suited for all IoT, machine control, cloud connectivity and edge device requirements in manufacturing.

Beckhoff Automation LLC
952-890-0000
www.beckhoffautomation.com

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LEAK DETECTOR FOR FLEXIBLE, MAP PACKAGING

INFICON, East Syracuse, N.Y., introduced the Contura S400 leak detector for modified atmosphere packaging (MAP) and flexible packages.

Already commercialized in Europe, the Contura S400 offers a faster, easier, quantifiable alternative to water baths and gas-based testing. The Contura S400 relies on a proprietary differential pressure method to identify leaks – both large and small, and detects both gross and fine leaks quickly and reliably, avoiding the need for two separate machines.

In addition, the system does not use test gas, and is ideal for a variety of dry food applications, including meat, poultry, baked goods, cheese, prepared food, produce and more.

INFICON    
315-434-1100
www.inficon.com

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SEALING LINERS

Selig, Forest, Ill., unveiled Uni-Foam US, a co-extruded, hygienic foam reseal liner ideal for liquid, cream and gel applications that require greater cleanliness. Available in a variety of thicknesses, Uni-Foam US is an aesthetically pleasing white opaque color.

Selig also exhibited DELTASEAL 9000, a 2-piece waxless induction seal product that provides a hermetic seal to glass and is EU compliant for oil and fat food contact.

Also on display was Lift ‘n’ Peel TamperSeal, an easy-open induction liner that offers a hermetic, tamper-evident seal, and can be printed to provide branding, messaging or counterfeiting protection.

Selig Group
815-785-2100
www.seligsealing.com

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SEASONING, CONVEYING, WEIGHING, PACKAGING, INSPECTION SYSTEMS

Heat and Control, Hayward, Calif., demonstrated its next generation of seasoning, conveying, weighing, packaging and inspection systems.

Inspira, the next generation VFFS bagmaker, and ACP-700, an automatic case packer, are new to Ishida’s packaging room lineup. These machines are completely integrated, providing effective automation and communications between the weigher, bagmaker and case packer.

New Horizon, Heat and Control’s new navigation interface, features a clear touchscreen display and intuitive interface, placing all relevant information in one location. Meanwhile, smart alarms give early warnings before matters become critical.

The FastBack Revolution OMS System combines the seasoning performance of the patented dynamic AccuFlavor Tumble Drum, the efficiency of the Modular Dust Collection System and the advanced FastBack 260E-G3 into one compact, stand-alone unit designed to overcome seasoning challenges at the weigher.

The Slurry-on-Demand Continuous Mixer eliminates the inherent flaws of standard mix and use tank systems. The recipe-driven, tankless, continuous mixer automatically and accurately mixes seasonings and liquids into homogeneous, lump-free slurries in the desired quantity, thus reducing wasted ingredients, operator start-up and cleaning time.

The CEIA MS21 multi-spectrum metal detector is said to offer the industry's highest metal detection sensitivity. THS21 metal detectors continuously self-calibrate, maintaining peak detection stability and sensitivity to all metal contaminants. Auto-learn set-up is simple and eliminates errors, and Bluetooth connectivity facilitates programming and trouble-shooting using a laptop computer.

Ishida X-ray systems can detect small non-metallic contaminants (e.g., bone, glass, shell, plastic) and verifies weight and missing or defective product. Product on the conveyor is irradiated with x-rays that are then received by the line sensor. Ishida's unique multi-level image processing software detects foreign objects or missing products by processing the received x-ray image. Manufacturers can further enhance detection sensitivity by utilizing Ishida’s patented Genetic Algorithm (GA) image processing technology.

IX-GN series' sealed stainless-steel waterproof construction, including the inspection chamber, blocks all infiltrates, with an air conditioner (optional on IX-EN), to help dissipate heat. Also, the protective curtain and conveyor are removable without tools, and the user-friendly 17-inch touchscreen control (15-inch on IX-EN) comes standard with a USB port.

Ishida DACS checkweighers provide accurate verification of package weight, product count or detection of missing components. Available in stainless-steel for non-washdown and washdown (IP69) applications, the quick-release infeed and weigh conveyors in the open frame design make cleaning fast and simple. For easy set-up and operation, a large intuitive touchscreen control panel pre-sets for quick changeovers. The checkweigher can be combined with CEIA metal detectors for reduced floor space and common reject station to separate improper weights from metal contaminants.

Heat and Control Inc.
510-259-0500
www.heatandcontrol.com

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ENERGY EFFICIENT DRIVE SOLUTIONS

NORD Gear Corp., Waunakee, Wis., showcased its integrated, energy efficient drive solutions for manufacturing and material handling applications.

The LogiDrive solution, for instance, delivers drive technology for high-volume manufacturing, warehousing and packaging systems. The LogiDrive solution includes high-efficiency gearboxes, IE4 permanent magnet synchronous motors and decentralized variable frequency drives. Variable frequency drive and IE4 motor support large speed ranges through single gearbox and motor combination, and the decentralized drive with plug-and-play technology makes it easy to install and maintain.

NORD’s NSD TUPH is a molecular conversion of aluminum alloy, providing an alternative to stainless steel. The aluminum alloy surface conversion solution is ideal for harsh environments involving chemicals or washdowns and where sanitation and cleanliness are the highest priority.

The redesigned 2-stage SK 02040.1 gear unit is ideal for conveyors in food and beverage, bottling, manufacturing, warehousing and packaging applications. Made from high-strength aluminum alloy, the 1-piece die-cast aluminum UNICASE housing provides maximum strength and rigidity with low weight.

The GRIPMAXX bushing system offers keyless interchangeable bushings for mounting NORD hollow shaft reducers onto a wide range of driven solid machine shaft sizes. The system was developed using the latest in Finite Element Modelling technology to best optimize material selection, mechanical design and performance. It also eliminates the typical assembly and disassembly challenges of using interference fits by providing generous assembly and disassembly clearances, ensuring easy installation and removal of the gearbox.

NORD’s new SK 920072.1 2-stage helical bevel gear motor is an ideal drive solution for a wide range of light duty conveying, processing and manufacturing applications. Identified by its high-strength and lightweight design, this aluminum gear comes in two housing styles for multiple applications and environmental conditions, and is ideal for washdown applications.

NORD Gear Corp.
888-314-6673
www.nord.com

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SANITARY CONVEYORS

Dorner, Hartland, Wis., showcased its next generation AquaGard 7350 (V2) Series, what is said to be the most advanced stainless conveyor for dry, wipe-down and wet environment applications.

AquaGard and AquaPruf sanitary platforms are engineered with strong hygienic designs to minimize product debris from entering the food zones and allow for fast and effective sanitation.

Other conveyors on display were the SmartFlex Helix Conveyor, ideal for product handling applications where product needs to travel up or down in a confined space. The conveyor’s compact design allows for 5 feet of elevation change in 10 feet, giving users more freedom and flexibility in designing a material handling system with multiple layouts using a single conveyor. The SmartFlex Helix comes in three belt widths—85 mm, 180 mm and 260 mm—and doesn’t require any lubrication.

The SmartFlex Wedge Elevator is a system where products are wedged securely between opposing conveyors and moves them vertically or horizontally between production floors or different elevations. Wedge elevators are ideal for environments requiring compact footprints, transitions between travel orientations and creating passageways on the production floor.

For those applications where production orientation is critical, the 3200 Series conveyor with Intralox Activated Roller Belt (ARB) Technology is engineered for moving boxes and packages in merging, diverting and aligning applications. ARB Technology uses low and high friction angled rollers within the belt to help smoothly guide and align items of all sizes. This conveyor technology minimizes floor space, increases system reliability, eliminates system controls, provides a safer work environment and can handle products as small as 6x6 inches.

The AquaPruf VBT (vertical belt technology) conveyor is designed to move bulk products in straight-up 90-degree sanitary applications. The VBT features a proprietary staggered sidewall belt designed to increase pocket capacity and improve product release compared to a traditional sidewall belt.

Dorner Manufacturing Corp.
800-397-8664
www.dorner.com

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X-RAY EQUIPMENT DETECTS SMALLEST CONTAMINANTS 

Anritsu Infivis, Elk Grove Village, Ill., introduced its new XR75 DualX (dual energy) x-ray system, equipped with a newly developed dual energy sensor that detects contaminants as small as 0.4mm. XR75 DualX detects contaminants such as bones in poultry, pork or beef and within products with overlapping pieces, e.g., fries, frozen vegetables and chicken nuggets, among other food products. The XR75 DualX x-ray system analyzes two x-ray signals – both high and low energy – for a higher detection rate of low-density items, as well as foreign materials not previously detectable by standard x-ray systems. DualX analyzes material differences between organic and inorganic items to effectively detect soft contaminants such as stone, glass, rubber, metal and even poultry bones. The XR75 DualX features Anritsu’s Advanced Long Life (A.L.L.) technology, HD imaging, tool-free belt and roller removal and an auto-learn product setup wizard.

Anritsu also showcased its QUICCA (quality improvement by control, collection and analysis) software, which aids with visualization, production analysis, information sharing, record archiving and troubleshooting for improved quality and productivity. QUICCA also displays operating ratio, performance and quality indicators, as well as the overall equipment effectiveness.

Anritsu Infivis
847-419-9729
www.anritsu.com

THERMOFORM PACKAGING MACHINE, TRAYSEALER, LABELER

MULTIVAC, Kansas City, Mo., displayed its X-Line Thermoform Packaging Machine, which features seamless digitalization, a comprehensive sensor system and networking with the MULTIVAC Cloud and Smart Services to redefine thermoform packaging. The X-Line includes the ability to change package configurations in less than 10 minutes and connects to the MULTIVAC Cloud, giving users access to Pack Pilot and Smart Services. Doing so provides a constant connection and up-to-date information on software, film availability, machine settings and other pertinent data so the machine can be used even without special operator knowledge. The X-Line comes with X-MAP, a gas flushing process that can be precisely controlled for packing with modified atmosphere. Finally, users can operate the X-Line through its intuitive HMI 3 multi-touch interface that corresponds to the operating logic of today’s mobile devices. The HMI 3 can be set up for individual operators, including different access rights and operating languages.

The T 600 Traysealer is MULTIVAC’s smallest traysealer, making it ideal for line integration when space is tight. With an output of 15 cycles per minute, the T 600 is ideal for small to medium-sized food producers and packers who require a compact machine.   

The 310 Full-Wrap Labeler is a fully-automatic unit that runs self-adhesive label backing strip width of up to 500 mm. Known for very high speed and precision application, the 310 Full-Wrap Labeller can be integrated into the machine control of a packaging machine, and the label dispenser can be adjusted in height from the front of the unit.

The R 145 Thermoformer is a flexible thermoform packaging machine in the medium output range that can be freely configured. It makes customized pack design possible and offers a large number of equipment options, enabling a packaging solution to be designed perfectly to specific requirements.

Working in conjunction with the R 145 is the H 054 Robot, a fully integrated hygienic robot that’s built directly into the frame of the R 145, greatly reducing the footprint by up to 5 feet for loading, unloading and converging of packages. Also, the H 054 robot needs only a quick change of the pick assembly or an end of arm tool change.

MULTIVAC, Inc.
800-800-8552
www.multivac.com

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TOP-LOAD CARTONER

PMI KYOTO Packaging Systems, Elk Grove Village, Ill., exhibited its new Tri-Seal Top-Load Cartoner, which integrates a pick-and-place delta robot to achieve more consistent, high-quality cartons and more accurate product fills—all at higher speeds and with less downtime.

The fully modular and customizable cartoner also accommodates a second delta robot at the machine infeed to fill up to 60 cartons per minute, depending on the package being loaded into the carton. The robots feature lightweight carbon shafts that handle a maximum of 120 cycles per minute. End-of-arm tooling, buckets and containers can be changed to carton flow-wrapped, bagged and thermoformed packages.

Built for high-speed operations, a re-orientation turret rotates product 90-180 degrees, to align with the orientation of the conveyor for maximum efficiency and to reduce product buildups on the line.

The Tri-Seal Top-Load Cartoner also places a sheet between the carton former and vacuum belt, and the carton former acts as the mandrel as it travels up to press against the form. Because the sheet is controlled the entire time, more accurate and higher quality cartons are created compared to typical tri-seal cartoners.

Kyoto Seisakusho Co., Ltd., Japan, acquired PMI Cartoning in August.

PMI Cartoning, Inc.
847-437-1427
www.pmicartoning.com

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PRINT-AND-APPLY LABELER

NJM, a Canada-based product brand of ProMach, introduced the Model 403 Final Touch Print & Apply Labeler.

The 403 features a modular design, flexible PLC controls and a variety of optional label applicator tools to maximize production versatility and ease of use when labeling cases and shrink-wrapped bundles.

The Model 403 Final Touch Print & Apply Labeler is ideal for food and beverage manufacturers and contract packers.

The 403 can apply side labels, top labels, corner wrap labels and 2-panel labels with a variety of optional tamp or wipe-on applicators. Featuring a new swiveling yoke option, the labeler can be flipped from vertical to horizontal orientation to quickly change over between top and side labeling configurations. The 403 Final Touch applies labels from 1-4.25 inches high and 2-12 inches wide.

The standard Model 403 is equipped with an updated Allen Bradley PLC and 4.3-inch PanelView PLUS 7 color touchscreen, with an option for a 5.7-inch HMI. The flexible PLC allows for additional inputs and outputs for different inspection systems and other extra controls that the customer might require.

Additional features include heavy-duty components and construction such as a powder-coated floor base and aluminum vertical column mount that maximizes durability. And, recipe-controlled electronic adjustments can be changed over to handle a new package, label size and configuration in less than 5 minutes with no tools required. 

NJM Packaging
603-448-0300
www.njmpackaging.com

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THERMOPLASTIC SOLUTIONS

Quadrant Engineering Plastic Products (Quadrant EPP), Reading, Pa., showcased thermoplastic solutions for the food processing, packaging and conveyance industries.

Quadrant’s portfolio of materials developed for food contact, including a comprehensive “food-grade” family, aim to increase productivity while keeping consumer and employee safety at the forefront.

Quadrant’s food-compliant materials are FDA, CFIA, NSF, USDA, 3A-SSI and EU STD-certified.

Its 3-way detectable plastics portfolio includes a core group of compliant materials designed to increase uptime and throughput in today’s food handling, manipulation and processing environments. These materials are blue in color, x-ray detectable, metal detectable and visually detectable.

Quadrant Engineering Plastic Products (Quadrant EPP USA, Inc.)
610-320-6600
www.quadrantplastics.com

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STORING, LIFTING & GUARDING PRODUCTS

Wildeck, Waukesha, Wis., demonstrated how its storing, lifting and guarding products complement automation applications within the packaging and converting industries.

Wildeck’s products, including mezzanine platforms, vertical material lifts (VRCs), RiderLift rideable material lifts, Wilgard protective guard rail and EdgeAlert open gate alarms are engineered to be fully integrated into larger, automation projects.

Wildeck’s LadderLink system, which the company added to its own portfolio after integrating Ladder Industries, Goodyear, Ariz., is a modular access solution that provides packaging and converting industry personnel full control over the level of access they require to machines, conveyors and equipment in their facility.

Wildeck, Inc., a subsidiary of Holden Industries
262-249-4000
www.wildeck.com

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CONTINUOUS PRESSURE COOKER

Lyco, Columbus, Wis., exhibited the Simulator, a continuous pressure cooker that can pasteurize, cook or cool raw or pouched products.

The Simulator is said to reduce cook times of dry beans and rice by 70-80%, and reduce cooling times for pouched food products by 40% using patented Hydro-Flow air and water agitation.

Also on display was the Double Drum Screen, which screens twice in one pass through the machine, thus reducing industrial waste and maintaining efficiency thanks to the clean-on-place traveling spray, which uses 5-10 gallons per minute.

Applications include vegetables, pasta, rice, meat and poultry.

Lyco Manufacturing
920-623-4152
www.lycomfg.com

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MULTI-LANE ADJUST SYSTEM FOR MULTIPLE PACKAGING LINES

Septimatech, Canada, introduced the new Multi-Lane Adjust System, designed to eliminate change parts, lane spacers and heavy lifting equipment for quick, simple adjustment of packaging lines with multiple lanes. The patented system reduces changeover complexity and frees up plant space and operator time. The Multi-Lane Adjust System allows just one operator to simultaneously adjust up to a 30-foot section of lanes from one location. The Multi-Lane Adjust System is ideal for a wide variety of packaging applications where multiple lanes are required. Lane changes are accurate and repeatable with precise tolerances to improve container handling from start to finish. Container funneling can be adjusted from a maximum of four lanes to one. Other features are as follows:

• Easy implementation with existing or new packaging equipment.
• Increased accuracy and repeatable adjustment.
• Improved ergonomics and safety with no equipment lifting required.
• Set up without templates or spacers.
• No extra storage space needed for templates and parts storage.

The new Easy Laner servo-driven lane diverter accurately merges or diverges a balanced supply of stable and unstable containers from a single lane to multiple downstream lanes. The direct drive laner eliminates chains and belts for fast, smooth, maintenance-free and jam-free operation. The Easy Laner comes standard with Septimatech’s state-of-the-art automatically adjustable guide rails for easy, fast, one-touch tool-less setup and changeover. The Easy Laner directs containers to multiple machines or lanes by product count or high/low prime to maintain steady downstream production balance. Metering and balancing is available through a gate or brake. If a problem occurs downstream, the intuitive system automatically ceases flow to that machine or lane, while maintaining consistent delivery to the other lanes. Septimatech’s Easy Laner retrofits onto existing packaging lines, has a small footprint and can be adapted to confined or unconventional spaces to feed casepackers, cartoners or other applications.

The Easy Laner allows up to 8-inch-width adjustment to accommodate a wide range of product sizes. Other features are as follows:

• Fast, easy setup and changeover on user-friendly touchscreen for one-touch automatic lane changeover.
• Built-in state-of-the art Septimatech automated, adjustable guide rails.
• Precise, intelligent long-life servo-driven system.
• No belts and chains for maintenance-free and jam-free operation.
• Fast, precise gate control for improved product handling and flow.
• Flexible adjustment for a wide variety of existing or new containers.

Septimatech’s new Easy Adjust Rails system delivers repeatable guide rail adjustment and changeover, without pneumatics or other high-maintenance components. Easy Adjust Rails easily retrofit to existing or new conveyor systems, and provide one-time calibration with no springs, seals or air pressure to maintain. Easy Adjust Rails contain stainless-steel hardware and engineered plastic components suitable for use in washdown environments and with caustic solutions. Curved and angled surfaces prevent pooling of washdown liquids. Other features are as follows:

• Easy implementation with existing or new conveyors.
• Increased accuracy and repeatable adjustment.
• One person, one-touch changeovers.
• Secure handling of boxes and any size container when subject to conveyor back pressure.
• One-time calibration of system.
• Low friction, smooth transfer, non-marking container handling.
• Ideal solution for washdown and caustic environments.

Septimatech Group, Inc.
888-777-6775
https://septimatech.com
 

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THERMAL INKJET PRINTER

ID Technology, a Fort Worth, Texas-based ProMach product brand, introduced the ClearMark thermal inkjet (TIJ) printer for packaging a wide variety of foods and beverages. Built around HP’s latest TIJ technology, ClearMark prints high-quality text, graphics and barcodes onto almost any porous or non-porous substrate, providing the capability to add fixed and variable data, including serialized 2D data matrix barcodes, directly to primary or secondary packages or pre-printed labels. ClearMark saves messages and parameters to the printhead’s on-board memory, enabling ClearMark to operate without being connected to an external controller. Settings associated with each ink are stored on the cartridge Smart Card and automatically retrieved. When an ink cartridge is removed from the printer, the Smart Card records how much ink remains. Users can interface with ClearMark via common function buttons found directly on the smart head as well as on the system’s 10-inch color touchscreen. The new HMI features an uncluttered display with icon-based navigation to simplify programming and monitor system status. Additionally, ClearMark can share data via a USB pen drive and an Ethernet port that facilitates connection to a PC, PLC, plant-wide network or the cloud. This enables users to create and edit messages off the plant floor, automate changeovers, integrate with serialization systems and troubleshoot remotely. True Type fonts and unlimited fields for counters, time, date, barcodes, logos and graphics are available.

Also new is the LSI-9135 wrap labeling system, which applies labels to difficult-to-handle tapered containers. Built on the 9000 Series platform, the LSI-9135 is well-engineered and designed for simple installation, maintenance and ease-of-use. The LSI-9135 can accurately apply labels on standard and tapered round containers at speeds up to 60 containers per minute by using a unique vacuum wrap belt that gently applies the labels around the products, while a dual wiping mechanism ensures the labels are firmly secured. Within the same system, a second labeling station applies a label into the recessed lid of the package. This eliminates the need for a second labeling application area. In addition, the LSI-9135 system incorporates ID Technology’s M-Series high-speed labeler, allowing it to fit any production environment and handle most label sizes. The LSI-9135 can also be integrated with laser coders or thermal transfer overprinters to add variable information.

ID Technology
888-438-3242
www.idtechnology.com

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VACUUM-BASED LEAK DETECTION TECHNOLOGY

PTI Packaging Systems, New York, debuted the VeriPac Active Volume Control (AVC) vacuum-based leak detection technology.

The next generation of VeriPac systems combines technological innovation and practical adjustments to current technology.

Packaging Technologies & Inspections, LLC (PTI Packaging Systems)
914-337-2005
www.ptipacktech.com

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ENTRY-LEVEL STRETCH WRAPPER

Orion, an Alexandria, Minn.-based product brand of ProMach, introduced the Sentry LP, an entry-level stretch wrapper.

This semi-automatic machine features IntelleVue, a recipe-driven, 7-inch color touchscreen HMI/controls package for easy operation, quick trouble shooting and better overall load protection. Also, at 12 revolutions per minute (RPM), the stretch wrapper is said to make a 30% increase in wrap speed, and features 200% pre-stretch to stabilize loads while minimizing film usage.

To aid wrap accuracy, RevoLogic delivers a precise count of each RPM, supporting the accuracy of each wrap pattern, including the important number of top and bottom wraps. To further advance productivity, an integrated scale option allows for pallet weighing and wrapping to be completed in one single step.

Orion Packaging
800-333-6556
www.orionpackaging.com

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CLEAN PUMPING SOLUTION

Watson-Marlow Fluid Technology Group (WMFTG), Wilmington, Mass., showcased its MasoSine Certa Pump, designed for clean pumping in all food and beverage applications.

The MasoSine Certa Pump is said to be one of only two positive displacement pumps to boast EHEDG Type EL Aseptic Class I certification, assuring that chocolate, cheese curd, soft fruit, sauces and pie fillings are pumped without degradation. This easy-to-clean pump is self-draining, has a reduced clean-in-place cycle time and requires lower volumes of cleaning agents.

Certa’s sinusoidal rotor gently carries fluid through the pump to dramatically reduce shear, while cutting power consumption by up to 50% with high viscosity fluids.

All contact parts are FDA- and EC1935-compliant.

Watson-Marlow Fluid Technology Group
800-282-8823
www.wmftg.com

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STRETCH WRAPPERS, CASE PACKING EQUIPMENT

Lantech, Jeffersontown, Ky., featured a team of stretch wrappers and case packing equipment.

For instance, the Cl-1000 in-line case erector features a smaller footprint and can erect up to 25 cases per minute.

The QL-400 semi-automatic stretch wrapper is an intelligent, intuitive and instructional solution.

And, the RL automatic stretch wrapper features the company’s new load seeking clamp, metered film deliver, load guardian, pallet grip, automatic roll change and more.

Lantech
502-815-9109
www.lantech.com

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100% RECYCLABLE TRAYS FOR PRODUCE, PROTEINS

Klöckner Pentaplast (kp), Charlottesville, Va., showcased its Elite and Evolve trays for fresh produce.

Using up to 100% recycled PET to make fresh protein trays, the Elite solution is fully recyclable and can be further regenerated into packaging or other recycled plastic items.

The Evolve trays are a vacuum skin tray packaging solution that uses up to 97% post-consumer recycled content and can increase shelf life and preserve taste and texture for easy single packing and hanging tabs for vertical display options.

Klöckner Pentaplast of America, Inc.
540-832-3600
www.kpfilms.com 

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HIGH-SPEED PRODUCT HANDLING SOLUTIONS

Shuttleworth, a Huntington, Ind.-based product brand of ProMach, showcased the latest additions to its product lineup, including a new high-speed product laner, an innovative, high-speed solution for dividing product from single to multiple lanes, mass fill ovens, freezers, robotic case packers and other equipment requiring spreading or dividing of product. The unique design features below-the-surface mechanisms to provide a more sanitary design. 

Shuttleworth partnered with Schneider-Electric, Andover, Mass., to feature its EcoStruxure Augmented Operator Advisor providing instant, real-time system information and diagnosis for easy maintenance, reduced machine downtime, human error reduction and more.

Shuttleworth also presented its inventive stacking system, designed to gently stack products in preparation for bagging, case packing, shrink wrapping and cartoning applications, ideal for handling products such as paper plates, tortillas, pizzas and more.

Also on display was DASH, Shuttleworth’s dynamic accumulation and buffering system featuring the patented Slip-Torque roller technology to minimize low back pressure for gentle product handling of the most delicate products. The system’s continuous motion, first-in, first-out accumulation provides buffering of product flow for a smoother line efficiency.

Shuttleworth
800-444-7412
www.shuttleworth.com

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PIPELINE METAL DETECTOR FOR HIGH-VISCOCITY MEAT PROCESSING

Fortress Technology, Canada, unveiled how its new pipeline metal detector can assist meat food processors handling high-viscosity meats to reduce the risk of metal fragments entering the production chain. The Meat Pump Pipeline was designed to deliver maximum metal detection sensitivity and uptime in around-the-clock meat manufacturing sites. Especially suitable for sausage and meat patty manufacturers, as well as food factories using pastes and meat sauces in ready meals, the compact Meat Pump Pipeline Metal Detector is fitted to a mobile frame, offering greater flexibility and fast and simple connection to vacuum fillers. Featuring electric-powered height adjustment controlled via the HMI, the unit’s compact size makes it faster and easier to manoeuver around manufacturing environments and connect to other production vacuums. The Meat Pump Pipeline applies digital signal processing technology to clearly distinguish the signal generated by a metal contaminant from the product being inspected. To help maintain metal detection sensitivity, the system also integrates Auto-balance, which is designed to rebalance the coil heads within the unit. IP69K-rated and USDA-compliant, the new Meat Pump Pipeline is built to withstand harsh meat processing environments and high-pressurized washdowns after every product changeover. It also features data capture and Contact Reporter Software, and ensures traceability compliance with stringent North American meat processing requirements, including GFSI/SQF, BRC and HACCP. The intuitive, password-protected HMI control panel stores up to 99 product profiles in nine language choices.

Fortress Technology also unveiled what is said to be the first ever multi-orientation, multi-scan food metal detector to show attendees. The Interceptor DF (Divergent Field) system can be customized to different aperture sizes, and is especially sensitive to thin contaminants that are difficult to detect and can be missed by other technologies. As a result, this system reports a 100% increase in sensitivity compared to single or dual frequency food metal detectors. The Interceptor can also be used to inspect small thin packages of conductive products like cheese and deli meats. The multiple electromagnetic fields are orientated in different directions, so plants can run multiple metal detectors all at once. Rather than missing a metal contaminant because it hasn’t aligned with a specific frequency, the Interceptor DF looks for signals over a broad spectrum from multiple angles.

Fortress Technology
888-220-8737
www.fortresstechnology.com

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THERMOFORMABLE CLOSURE LINERS

Tekni-Plex, Wayne, Pa., debuted its newest closure liners for food products.

Tri-Seal, Tekni-Plex’s liner division, exhibited liners with patented Sniff Seal technology, which enables scent permeation through an induction seal closure liner without affecting the seal or compromising the contents.  

As a result of the recent Oracle Packaging acquisition, Tri-Seal also showcased flexible packaging laminates and high-performance lidding products for food and beverage applications. Oracle’s extensive laminating, extrusion and coating processes cover foil, film and paper substrates and are accompanied by gravure printing and finishing capabilities.

Tekni-Plex, Inc.
845-353-3300
www.tekni-plex.com

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REUSABLE PACKAGING SOLUTIONS

ORBIS Corp., Oconomowoc, Wis., highlighted its standard and custom reusable packaging solutions.

The most recent retail supply chain solution to join ORBIS’ portfolio is manufactured for the grocery and foodservice industries. The XpressPal (XP) Grocery pallet includes a new design and leg/feet features that allow the 40x48x6.5-inch nestable pallet to integrate with a variety of other nestable pallets and work seamlessly with material handling equipment. Its hygienic one-piece design and open, textured deck better protect high-turn food and beverage products in a fast-paced supply chain.

For in-store solutions, the Pally converts from a mobile to static pallet — with one press of its pedal — so product can be rolled from the distribution center to the truck to the aisle, or backroom, without down-stacking. The Pally can also serve as an in-aisle, shopper-ready endcap or point-of-purchase display, supporting staging for retailers and online grocery order fulfillment.

The HDMP4845 BulkPak container — sizable for automotive parts — allows two additional positions per a 53-foot truck (28 total positions), while maintaining the internal capacity of a standard 45x48-inch bulk container. These collapsible bins make deliveries more productive by maximizing truck space. An inbound truckload can carry 84 filled HDMP4845 containers, and a return truckload can transport 252 collapsed HDMP4845 containers vs. the standard 208.

Custom designed ORBIShield dunnage is compatible with containers such as the HDMP4845. Dunnage can be placed within the container to add another layer of protection during transport, assembly and storage.

ORBIS Corp.
800-890-7292     
www.orbiscorporation.com

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PALLETIZERS FOR ALL STACKING PATTERNS, PACKAGING TYPES

Honeywell Intelligrated, Cincinnati, featured the Alvey 890i palletizer, capable of handling a variety of stacking patterns, small and difficult-to-handle products and a wide range of packaging types. Pattern utility software enables operators to create new case patterns in minutes from an intuitive touch-screen interface, which also provides advanced diagnostics.

Additionally, attendees experienced the company’s TechSight augmented reality maintenance solution, which uses smart glasses and a videoconferencing platform to instantly connect on-site technicians with remote Honeywell Intelligrated technical support experts. This enables live service instruction via 2-way audio and visual communication, expediting service issue resolution.

Honeywell Integrated
866-936-7300
www.intelligrated.com

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NEWLY FORMED RELATIONSHIP EXPANDS INTEGRATED PACKAGING SOLUTIONS

BW Integrated Systems, Romeoville, Ill., formed a relationship with LineView Solutions, a UK-based provider of manufacturing intelligence software, to grow and expand its integrated packaging solution footprint.  

Through this partnership, BW Integrated Systems will extend LineView’s manufacturing intelligence software solutions across its customer base. As both an OEM for packaging equipment and a leading systems integrator, BW Integrated Systems will also offer LineView through its services programs. The partnership also enhances the product offering of parent company Barry Wehmiller’s packaging platform, BW Packaging Systems, which offers combined primary packaging, labeling and end-of-line packaging systems.

BW Integrated Systems, a Berry Wehmiller company
630-759-6800
https://bwintegratedsystems.com

VIBRATORY FEEDER, MAGNETIC SEPARATOR, VFFS METAL DETECTOR

Eriez, Pa., showcased its Eriez 76 Series Vibratory Feeder, which supports trays up to approximately 200 pounds and comes in most common voltages. Large bucket elevators require high-capacity feeders with long tray overhangs to reach the in-feed section of the elevators. The Eriez 76 Series Vibratory Feeder can easily handle larger trays with multiple features such as screens, covers, inlet spouts and downspouts with a single compact drive unit required by bulk bag dischargers, making it well suited for bulk bag unloading. For scale feeding, it requires wider, longer trays to reach to the center of radial combination scales.

Eriez ProGrade tubes, grates and liquid line traps are now available with new and improved Xtreme RE7 Rare Earth Tube Circuit, which proved to be 13-40% stronger than other magnets on the market in head-to-head pull tests. Eriez ProGrade Xtreme Rare Earth magnetic separators remove weakly magnetic fine ferrous contamination to ensure ultimate product purity and equipment protection.

The Eriez Rare Earth magnetic separator powered by Xtreme RE7 alongside an Xtreme Metal Detector Enhanced Platform (EP) is the ideal solution for the most difficult food/sanitary industry applications. Eriez’ new and improved Xtreme RE7 magnet circuit has proven to be 13-40% stronger than other magnets in head-to-head pull tests. The Eriez Xtreme RE7 magnet circuit is available in all Eriez tubes, grates and liquid line traps. 

Eriez also introduced its new and improved Xtreme vertical form-fill-seal metal detector. This compact unit requires no metal-free area above or below the sensing head, making it ideal for installation in the space-restricted area before the hopper and forming tube. These units are suitable for washdown, detect millimeter-sized metal spheres and feature food-grade pipe and stainless-steel construction.

Eriez
888-300-3743
www.eriez.com

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PRESSURE-SENSITIVE ADHESIVES

Glue Dots, Germantown, Wis., showcased its pressure-sensitive adhesives (PSAs) and application equipment, designed for manufacturers and contract packagers facing hot glue meltdowns.

Dispenser Boxes, for example, come in up to 8,000 adhesive patterns, and are designed for tabletop use as well as portability and easy storage.

The lightweight, ergonomically designed Dot Shot Pro is engineered for repetitive use, and accommodates standard, custom and the continuous coverage Stitch and MatrX Glue Dots patterns.

The smaller QuikDot Pro was designed to seamlessly and efficiently seal lightweight chipboard and corrugate packaging.

For larger operations such as contract packaging, Glue Dots offers the semi-automated EconoDot and AutoDot Pro. Both compact benchtop dispensers use a photo-sensing eye to automatically advance the adhesive pattern at the pace of the user, with none of the waste, mess or lost time associated with hot glue.

The EconoDot, designed for both short and long-term projects, holds up to 8,000 adhesives, and the AutoDot accommodates up to 4,000 adhesive patterns, and its adjustable settings allow users to apply single or multiple adhesives at once.

The fully automated SD-900 applicator seamlessly integrates into production lines, capable of running at product speeds of up 90 feet per minute, with up to a 3/32-inch accuracy. Designed for both continuous or intermittent applications, the SD-900 also eliminates the burn risks of hot melt systems.

Glue Dots, a wholly owned subsidiary of Ellsworth Adhesives
888-688-7131
www.gluedots.com

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INLINE INSPECTION EQUIPMENT

Acquire Automation, Inc., Fishers, Ind., exhibited five of the company’s latest products from its Q Series.

For example, LabelQ for Inline Inspection of Oriented Product inspects applied bottle labels for correctness, skew, code, presence and more, while LabelQ for Print & Reconciliation simplifies label, printing, inspection and accountability by integrating three critical operations into one system.

Acquire’s latest software, TrackQ, reduces risk of mix-up, automates data entry and saves time in batch style manufacturing both within regulated assembly environments and general manufacturing. TrackQ automates and databases the assembly process by associating work order steps with the actual work being performed, alerting the operator at the point of entry if any mix-up is present and updating the customers’ ERP as to the location and status of the batch.

New to the portfolio is CapQ, which features 360-degree inspection of beverage and consumer good containers. CapQ integrates artificial intelligence to the cap inspection process, eliminating false rejects.

Acquire’s North American partner, One Box Vision, demonstrated the new WebQ system, a complete inline quality inspection solution designed for films, sheets, bags or flexible media. The system delivers 100% inspection and detection of gels, carbons, holes, contamination and wrinkles in the media, while ignoring regions of the web not applicable for inspection.

Acquire Automation, Inc.
317-849-3350
https://acquireautomation.com

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DRUM MOTORS

Interroll, Wilmington, N.C., debuted new drum motor generation and new hygienic solutions.

The DM0113 and the DM0138 drum motors offer stronger shafts and ball bearings and a stable design, which allows high torques to be transferred with low levels of operating noise. All the drum motors in the new generation comply with IP69K requirements.

Also, Interroll invested in new polyureethane coating equipment for producing premium hygienic shells for driving homogenous belts.

Also, the modular conveyor platform (MCP) demonstrated the ease of use and flexibility of automatic order-picking systems. The MCP is controlled by Interroll MultiControl, the new network interface card for PROFINET, EtherNet/IP and EtherCAT.

Interroll Group
910-212-6112
www.interroll.us

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SPECIALTY LUBRICANT SOLUTIONS

Klüber Lubrication, Londonderry, N.H., displayed a host of specialty solutions for the food processing industry.

Klüberplus C2 PM2 Ultra Dry is a plastic conveyor belt lubricant for the beverage and food processing industry. This food-grade lubricant can increase packaging line efficiency by 1-5%, and its super-lubricity increases line speed without risking belt stability. Its dripless dry formulation ensures that work surfaces don’t get wet and slippery. Because it accumulates less residue and has a built-in cleaning agent, it reduces the risk of bacteria growth and the need for cleaning.

Klüberfood NH1 74-401 is a synthetic long-life, high-temperature grease for the food pharmaceutical industry that uses a unique FDA-approved urea thickener. Klüberfood NH1 74-401 is suitable for long lubrication intervals in a large variety of applications. This high-temperature grease provides a wide service temperature range and can be applied in rolling bearings up to 160°C and even up to 180°C (short term) with appropriate re-lubrication intervals. Applications include drive roller bearings in ovens and proofers, conveyors and motor bearings, roller bearings in packaging and labeling machines, camshafts, linear guides and with sliding movements.

Gear Klüberoil 4 UH1 N series and Klübersynth UH1 6 series are synthetic high-performance gear and multi-purpose oils. Klüberoil 4 UH1 N is designed for the lubrication of spur, bevel and worm gears subject to high loads, bearings, spindles and joints as well as lifting, drive and transport chains. Meanwhile, Klübersynth UH1 6 is designed for the lubrication of worm gears with steel/bronze pairings and is also used for highly loaded spur, bevel and planetary gears, rolling and plain bearings, all types of toothed couplings, especially when exposed to high temperatures and lifting, drive and transport chains.

Klübermatic dispensers automatically lubricate equipment and components. Based on electro-mechanical or electro-chemical technology, these “intelligent packages” automatically lubricate equipment and components in customized monthly lubrication intervals. They can be fitted with standard, long-term or extreme-pressure greases, standard or high-temperature chain oils or special food-grade greases or oils as well as some specially requested lubricants in high-order volumes.

Klüber Lubrication
800-447-2238
www.klubersolutions.com

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RETORT BASKET TRACKING SYSTEM

Allpax, a Covington, La.-based product brand of ProMach, showcased AllTrax, its retort basket tracking system that’s integrated with the company’s patent-pending telescoping loader. Together, it provides a seamless solution for lowering the risk of product recalls and improving worker safety.

With AllTrax, any deviation from the food product’s proscribed course from basket loading to unloading creates an alarm condition and halts a basket’s progress until the fault is cleared by authorized personnel. AllTrax is available for automated and non-automated basket handling, and offers multiple benefits such as stainless-steel/laser-etched barcode tags.

The patent-pending Allpax telescoping retort loader automatically moves retort baskets into and out of retorts. The loader reduces risk of injury by eliminating the need for workers to maneuver retort baskets inside a sterilization vessel. The telescoping loader can be used on new retorts or retrofitted to existing horizontal retorts regardless of manufacturer. Loaders are compatible with either 1- or 2-door configurations and can be used on any length retort. These small footprint devices are ideal for space-constrained operations.

Allpax
888-893-9277
www.allpax.com

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E-COMMERCE BAGGER & LABELER

At up to 30 packages per minute, the new 301 E-commerce Bagger/Labeler from Rennco, a Homer, Mich.-based product brand of ProMach, provides fulfillment locations with an automated process for fast packing of mixed products going to a single address.

The 301 E-commerce Bagger/Labeler eliminates the need for employees to handle bags or labels. As a tote arrives at the packing station where the bagger/labeler is located, its barcode is scanned. Address data is then downloaded to the 301’s integrated label printer applicator. The employee transfers the products from the tote to the 301 and the automation does the rest.

With a footprint of less than 9 square feet, distribution centers can use these compact caster-mounted machines to increase the number of lines in their shipping facilities.

The 301 E-commerce Bagger/Labeler utilizes an ID Technology Model 252 label printer applicator, which features a touch-screen user interface for easy programming, a rewind motor “module” that is hot swappable, a revolutionary plasma-coated air assist tube that eliminates label sticking and a service position tamp module.

Rennco
800-409-5225
www.rennco.com

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GABLE-TOP DEMONSTRATION CARTONS

Carton Service CSi, LLC, Shelby, Ohio, and NiMCO Corp., Calhoun, Ky., announced a gable-top demonstration carton with a see-through window.

Ideal for food products, gable-top cartons fit nicely on retail shelves with generous billboard space for branding and messaging.

Carton Service CSi, LLC
844-388-7456
www.cartonservice.com

NiMCO Corp.
888-983-7599
https://nimcoinc.com

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X-RAY INSPECTION SYSTEMS

Peco InspX, San Carlos, Calif., featured its entire lineup of SHIELD x-ray inspection systems, including advanced top-down and side-view systems as well as systems designed for the most rigorous glass inspection applications.

Specific machines include:

• SHIELD Allegro 510 mm wide top-down inspection system
• SHIELD Allegro-Wide 900 mm wide top-down inspection system
• SHIELD Trio Triple-Beam advanced glass-in-glass inspection system
• SHIELD Glissando-Plus large container glass-in-glass inspection system

Peco InspX
877-722-6875
www.pecoinspx.com

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CARTONER, CASE PACKER, TRAY PACKER

Douglas Machine, Alexandria, Minn., showcased a plethora of cartoners, case packers and tray packers.

For instance, the CpONE IM Case Packer is a less-confined machine with fewer parts and simple changeover.

The Axiom IM Case & Tray Packer combines the ultimate in high-speed performance with gentle product handling in a compact package. This machine delivers smooth performance during case loading while maintaining accurate product control. It also accommodates a wide variety of pack patterns and is capable of running wraparound, knockdown and trays.

The TriVex SL is a versatile a retail-ready case packer for pouches and bags. It features a product infeed, collation and loading in one dual robotic solution. It’s also applicable for vertical display cases with 1-2 product facings and flat pack configurations with 2-3 products per layer.

The Vectra Cartoner accommodates varied size ranges and pack patterns for frozen goods, chilled and dry goods food applications. Its updated design provides improved carton setup and smaller width with generous accessibility for sanitary applications. Other features include absolute servo-driven product control from the infeed to the discharge, and removable carton forming guide ensures consistent carton picks.

The Contour SPS-105 Shrink Packer offers film-only, pad, u-board and tray solutions for cans, bottles, cartons and more. It boasts single stream and multi-stream capabilities, and comes equipped with a side-mounted film stand.

Douglas Machine Inc.
320-763-6587
www.douglas-machine.com

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BAG PACKAGING SYSTEMS FOR LARGE BAG APPLICATIONS

Automated Packaging Systems, Streetsboro, Ohio, introduced two new Autobag bag packaging systems with advanced engineering technology for flexibility and efficiency in large bag applications. The Autobag 600 is a semi-automatic filling and sealing machine designed for packaging large products at speeds up to 65 bags per minute. Its engineering design eliminated the need for light curtains or double-palm switches, while the adjustable 6-inch pass-through enables faster, more efficient cycle times. The Autobag 650 is the same wide bagging system with a fully-integrated next-bag-out printer that eliminates the need for a separate labeling operation. The Autobag 650 prints and packs at speeds up to 40 bags per minute. These baggers include an AutoTouch Control Screen that provides access to job storage and recall, on-board diagnostics and productivity monitoring. Both can be networked for full pack station integration and central monitoring, and easily integrate with Autobag and third-party equipment for fully automatic bag packaging operations. Plus, they both accommodate a range of Autobag bags-on-a-roll and bags-in-a-box material up to 16 inches wide by 27 inches long.

Automated Packaging Systems also debuted two new printers to complement its new line of Autobag baggers. The new AutoLabel 500 and AutoLabel 600 Thermal Transfer Printers are specifically designed for fast and accurate inline printing. AutoLabel printers apply labels up to 4 inches wide by 20 inches long directly on the bag. They support both linear and 2D barcodes in a wide range of fonts and symbols for maximum flexibility in product identification, tracking and compliance labeling. Plus, it offers resolution options up to 406 dpi for high-quality graphics, text and barcodes.

And, the new AirPouch FastWrap cushioning wrap is ideal for large products shipping in large boxes, where both protection and void-fill is important. AirPouch FastWrap features a patented honeycomb pattern that supports multi-directional wrapping for optimal protection. The 1.25-inch high loft coupled with the 24-inch width makes wrapping large products easier while using less material. Perforations placed every 6.75 inches enable packers to use just the right amount of product to avoid waste. The new material is available in clear LLDPE, as well as EarthAware recycled and biodegradable blends.

Automated Packaging Systems
800-527-0733
www.autobag.com

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OPTIMIZING END-OF-LINE PACKAGING OPERATIONS

Signode Industrial Group, Glenview, Ill., showcased its broad spectrum of consumables, tools, software and equipment to optimize end-of-line packaging operations and protect product in transit.

For instance, the H. BÖHL orbital stretch wrapper is used to secure products to trays, while the Loveshaw Little David Case Sealer SP-304 ensures proper closure and sealing of the protective box. The combined system improves product integrity and further reduces customer dunnage, packaging waste and damage in transit.

The Loveshaw LDX RTB high-performance case sealer is capable of processing void-filled and overstuffed cases at high speeds. The machine features case-hardened steel “v” rollers and non-mechanical side rail actuation that ensures long-term performance and durability.

Signode also featured protective packaging solutions like Multi-Wall pre-formed packaging pads, Signode strapping equipment, Reddi-Crate laminated paperboard packaging to replace wooden crates and the Josef Kihlberg line of professional strapping products. 

The newly released Signode BXT3 series consist of battery-powered combination tools for plastic strapping. The tools’ variable tension speed gives the operator complete control of the speed applied to the strap. The series features real-time indication of tension force, increasing the reliability of the process and reducing operating errors.

The Signode GripPack Hand Tools, including GripPack Sealer and GripPack Tensioner, are said to be the world’s first battery powered combination tools for steel tube and pipe strapping. Designed without the need for air hoses or compressors, the GripPack Sealer and GripPack Tensioner allow for more portability and produce less noise.

Ensuring proper pallet load containment, the Octopus Compact 20 TSI automatic rotary ring stretch wrapper is suitable for a variety of applications and environments.

And, the high-speed Lachenmeier brand of stretch hood machines are ideal for bagged products on pallets and units needing waterproof protection for both vertical and horizontal load containment. Meanwhile, the GaleWrap Oriented Hand Film is a unique stretch wrap solution that incorporates a revolutionary Tug n’ Snug feature and hemmed edges, helping users wrap loads faster while simultaneously optimizing film use and minimizing waste.

The SB Series provides a strong cornerboard application engineered with an innovative double-wrap construction. Made from layers of 100% recycled paper, the boards are formed with a water-based adhesive and then coated with biodegradable and water-resistant coatings. And, Lock N’ Pop and Signode MHC head pallet stabilizing adhesives demonstrated the ability to reduce maintenance and increase uptime thanks to its modular head design.
 

StorFast is a cart-based, high-density automated storage and retrieval system that follows the contours of the building and can be expanded to meet SKU increases.

Down River G-Force Load Securement innovations and shippers dunnage supplies and airbags ensure freight arrives safely, regardless of shipping methods.

Signode Industrial Group
847-724-6100
www.signodegroup.com

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PRINTERS, LABELING SOLUTIONS

Videojet Technologies, Wooddale, Ill., highlighted a host of solutions, including the new VideojetConnect Packaging Line Visibility and Productivity Suite, which allows manufacturers to leverage their own Videojet equipment to gain visibility into packaging line operations. Designed to harness the data inherent in production, the suite is for use at the factory level, and tracks finished goods, packaging line production rates, line stops and other operations data.

The new Videojet 1580 CIJ printer features SmartCell components that are easy-to-replace within minutes, helping to ensure maximum line productivity with no additional downtime. The Videojet SIMPLICiTY user interface streamlines and minimizes operator interactions to help eliminate potential user errors. The 1580 also features Videojet OPTIMiZE software, which provides on-screen alerts as well as expert diagnostics, analytics and guides to enhance everyday printer performance.

The high-powered CO₂ Videojet 3640 60-Watt Laser Marking System is engineered to process complex codes at high speeds and features what is said to be the industry's widest marking window. With virtually no font, code or graphic restrictions, the Videojet 3640 meets the demand for marking at line speeds up to 900 meters per minute, depending on the application. The wide marking window covers up to 600mm, meaning a variety of wide web applications that previously would have required two lasers can be addressed with one laser.

The Videojet DataFlex 6530 and 6330 TTO printers feature the revolutionary iAssure technology, what is dubbed as an industry-first, integrated code assurance system that automatically checks every print for alphanumeric print defects. The modular design gives users the flexibility to choose how to integrate the printer into their production line, and for those users that require fewer components to be exposed in a production environment, both the 6530 and 6330 can also be controlled away from the line through their web interfaces.

The Videojet 1860 continuous inkjet (CIJ) printer utilizes innovative predictive capabilities, including what is said to be an industry-first ink build-up sensor that provides up to eight hours of advanced notice of common potential fault conditions that can impact OEE and uptime. Complete with optional IP66 protection and hygienic design, the 1860 is ideal for harsh environments, including caustic washdown.

New are Videojet 8520 and Wolke m610 thermal inkjet (TIJ) printers are high-resolution printers that use HP technology and are engineered to meet complex coding requirements, including remote printer control.

Also showcased was the Videojet 7610 100-watt fiber laser marking system, which applies high-contrast marks at ultra-fast speeds on hard plastics, metals and other products and marks up to 600 meters per minute. The Videojet 7320 20-watt fiber laser marking system is a compact, versatile solid-state marking system available for marking on metal, plastic and other hard-to-mark materials. 

Videojet also demonstrated its VideojetConnect Remote Service, an intelligent, cloud-based solution that helps customers optimize printer performance by enabling remote diagnosis and repair by customers’ in-house experts. The solution sends real-time email alerts of printer needs and generates performance dashboards to provide enhanced control and visibility of printer operations.

Videojet Technologies, Inc.
800-843-3610
www.videojet.com

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END-OF-LINE PACKAGING SOLUTIONS

ROBOPAC, Duluth, Ga., displayed its line of complete end-of-line packaging solutions.

For instance, the Robot S6 is a self-propelled, portable stretch-wrap robot featuring ROBOPAC’s industry 4.0 remote monitoring innovation R-Connect.

The TECHNOPLAT CS improves film contact and reduces breakage with its unique patented S-Winding Pattern Roll Carriage with Quick Load System.

The ROTOPLAT 708 boasts a new, low-profile base for easy pallet jack handling.

In partnership with OCME, Italy, and TopTier, Portland, Ore., ROBOPAC exhibited an expansive selection of fully automatic wrapping machines.

For example, ROBOPAC’s Genesis Thunder is a next-generation machine without sliding electrical contacts for improved safety, weight reduction and balance.

OCME’s VEGA HT Packer reduces changeover times and overall energy consumption.

And, TopTier’s latest modular palletizer offers cutting-edge technology.

ROBOPAC
678-473-7896
https://robopacusa.com

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HORIZONTAL MOTION CONVEYOR

Precision Food Innovations (PFI), a newly developed company based in Pella, Iowa, introduced PURmotion, a new horizontal motion conveyor designed to meet the highest sanitary standards.

With an open design, solid structural framing and no hollow tubing, there is virtually no place for bacteria and other germs to hide. Every part of the equipment has easy accessibility for sanitation cleaning.

The critical components of the PURmotion are IP69K rated, making it able to withstand the close-range, high-pressure, high-temperature spray downs necessary to completely sanitize equipment.

PURmotion offers a highly sanitary product that is extremely easy to clean and efficient in operation, with immediate reversing motion to washdown without removal of side panels. The quiet servo-driven motor provides complete control and flexibility without disrupting adjacent operations.

Other features include a smooth and gentle operation, which means the PURmotion is ideal for coated products and fragile products that break apart easily. Product doesn’t move or bounce around in the pan and stays in its lane. Plus, PURmotion can be customized with varying lengths, cover and gate options, as well as ceiling or floor-mounted options.

Precision Food Innovations
515-295-7265
www.pfi-global.com

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ROBOTIC LIFT TRUCKS

Yale Materials Handling Corp., Greenville, N.C., highlighted the latest addition to its robotic lift truck lineup, the Yale MC10-15 counterbalanced stacker Driven by Balyo. The counterbalanced stacker model is capable of point-to-point horizontal transportation and vertical movement, which allows it to autonomously retrieve or deposit pallets from elevated spaces.

Yale also displayed the Yale MO70T tow tractor and MPE080-VG end rider models under the Balyo architecture, which offers the flexibility to manage a single truck or an entire fleet. The infrastructure-free navigation technology maps existing structural features to self-locate and navigate, without requiring extra infrastructure like tape, wires or magnets for guidance.

Yale Materials Handling Corp.
252-830-0261
www.yale.com

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HIGH-DENSITY FILMS

FlexFilms USA, Elizabethtown, Ky., debuted VYOM, a revolutionary futuristic technology concept BOPET film, which uses an advanced proprietary technology method to create density films that are 40% lighter with a density of <1, making it what is dubbed as the lightest film in the market. It also creates green sustainable films that are said to be 40% greener.

FLEXPETTM F HPF is a biaxially oriented nylon replacement (BON) film made with a newly developed patented proprietary technology that offers thermoforming performance, high-puncture resistance and flexural fatigue strength.

FLEXMETPROTECTTM F-HBP-M is an aluminum foil replacement metallized high-barrier BOPET film with a superior gas barrier that offers high moisture and oxygen barrier for virtually all applications. Its high optical density is specifically suitable for most flex pack product offerings, including shipping moisture-sensitive items in multi-layered pouches. Plus, the film is 100% web-inspected for any metal defect.

FLEXMETPROTECTTM F-HMB film is a high bond and barrier metallized polyester film that offers high adhesion to metal under most aggressive environmental conditions.

FLEXMETPROTECTTM F-PAB-M is a metallized high-barrier balloon film is an advanced proprietary film structure developed to meet the needs of thin-gauge, ultra-thin gauge high-barrier specialty film markets.

FlexFilms USA
270-982-3456
www.flexfilm.com

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INDUSTRY 4.0 SOLUTIONS FOR HANDLING TECHNOLOGY

Festo, Islandia, N.Y., introduced the new CPX-E control platform for handling technology. The CPX-E’s optimized handling technology enables packaging machine OEMs to reduce motion handling design time, lower acquisition costs, speed up assembly, improve performance and bring new machines to market faster. To Illustrate the advantages of the CPX-E control platform’s connectivity, Festo showcased a flow wrapper demonstration where Festo plug-and-play sensors, image processing systems, including the new SBPB camera, electric servos and actuators handle 100% of the motion functions comprised of CAM control, tension control, temperature control and printing mark control for the conveyor belt, feeder, foil transport, pusher, sealer and cutter. The CPX-E is suitable for all major PLC and industrial computer master control systems. 

Attendees virtually interacted with the Motion Terminal, what is said to be the world’s first intelligent pneumatic system that can potentially replace up to 50 different components through the download of various combinations of cloud-based apps. Through augmented reality, users can virtually download apps to create functionalities such as monitoring compressed air flow to detect leaks, proportional directional control, proportional pressure regulations, pre-setting travel time and more. The Motion Terminal enables small lot size manufacturing, adaptability to shorter product life cycles, scalability, resiliency, energy conservation and cloud-based predictive analytics.

Festo’s linear axes ELGC and mini slide EGSC electric actuators are designed as a system that enables quick, easy assembly wihtout extra mounting plates.

Festo
800-993-3786
www.festo.us

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2-ROBOT CASE LOADING SYSTEM

The Spider 300v from BluePrint Automation, South Chesterfield, Va., is a two-robot case loading system that allows processors and co-packers to pack both vertical and horizontal on the same line at the same time.

Built for high-speed packing and quick changeover between recipes, the Spider 300v is capable of handling standard regular slotted carton cases, 3-sided displays and a wide range of other secondary containers.

The Spider 300v features a new standard modular frame designed to significantly minimize footprint of the line by eliminating bulky external electrical cabinets.

BluePrint Automation, Inc.
804-520-5400
www.blueprintautomation.com